Disposable Garment Shell and Absorbent Assembly Fit

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Solution Overview

Problem

Existing disposable absorbent garments, such as training pants, lack a desirable fit and appearance similar to conventional clothing, leading to discomfort and increased costs due to added features for aesthetics and leakage prevention.

Innovation Solution

A disposable absorbent garment design featuring a garment shell with an integrated absorbent assembly, elastic waistbands, and adjustable attachment zones that mimic the fit of conventional clothing, providing an elastic fit while allowing the garment to resemble conventional wear like shorts or skirts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional training pants are constructed to provide a generally elastic fit about the wearer's waist and legs to inhibit leakage, then leakage prevention is improved, but the appearance and comfort resemble conventional loose-fitting clothing

Engineering Contradiction:
Improveleakage preventionVSAvoidappearance similar to conventional clothing
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The garment is divided into two distinct components: an absorbent assembly that provides the elastic snug fit for leakage prevention, and a separate garment shell that provides the conventional loose-fitting appearance. This segmentation allows each component to independently fulfill its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The absorbent assembly is nested within the garment shell, with the absorbent assembly forming an inner layer that contacts the wearer's body and the garment shell forming an outer layer that provides the conventional clothing appearance. This nested structure enables the smaller absorbent component to provide snug fit while the larger outer shell provides loose fit appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Shape

If additional features are added to make absorbent pants more visually appealing and conceal the absorbent look, then aesthetics are improved, but manufacturing costs increase

Engineering Contradiction:
Improvevisual appeal and appearanceVSAvoidmanufacturing cost
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

By separating the absorbent functionality from the aesthetic garment shell, the patent eliminates the need to add complex aesthetic features to the absorbent article itself. The garment shell can be manufactured as a simple, conventional-looking piece of clothing using standard manufacturing processes, reducing costs while achieving the desired visual appeal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The garment shell is designed to copy or mimic the appearance of conventional clothing items such as shorts, skirts, or swimwear. By replicating the visual characteristics of everyday wearable garments without incorporating the functional complexities of those garments, the patent achieves aesthetic appeal while maintaining manufacturing simplicity and cost-effectiveness.

Inventive Principle:
Principle #26Copying

3Shape

If clothes are worn over absorbent pants to conceal the absorbent look, then discretion is improved, but comfort decreases and appearance becomes bulky

Engineering Contradiction:
Improvediscretion and appearanceVSAvoidcomfort
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The garment shell is designed to be worn directly over the absorbent assembly, creating a nested structure where the absorbent assembly serves as the inner layer and the garment shell serves as the outer layer. This integration eliminates the need for additional outer clothing, providing discretion while maintaining comfort and avoiding bulkiness.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances comfort and discretion by offering a snug, elastic fit and a visually appealing appearance similar to conventional clothing, addressing the issues of leakage and aesthetics in existing absorbent garments.

Implementation Method 1

The garment shell includes a front panel assembly and a back panel assembly permanently attached at side seams to define a waist opening and leg openings. At least one elastic member is operatively joined to the garment shell and absorbent assembly to provide elastic fit.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7875014B2Absorbent garment having a garment shell
Publication Date: 2011.01.25 KIMBERLY CLARK WORLDWIDE INC
  • US7875014B2 patent drawing
  • US7875014B2 patent drawing
  • US7875014B2 patent drawing

AI summary

A disposable absorbent garment for wear about a wearer's waist includes a garment shell and an absorbent assembly constructed to take in and retain body exudates released by the wearer, the absorbent assembly including an inner waist band. The absorbent assembly may be permanently detached from the garment shell. The garment shell has limited attachment to the absorbent assembly at front and rear attachment zones. The inner waist belt provides tension on each side of the absorbent assembly to provide effective coverage of the wearer.