Garnet Electrolyte Modification Layer for Lithium Metal Batteries

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Solution Overview

Problem

Conventional Li-ion batteries, particularly garnet-based solid-state Li-metal batteries, face challenges with high interfacial resistance and poor lithium wettability due to the rigid ceramic nature of garnet, leading to insufficient contact between lithium metal and garnet, resulting in large polarization and short lifespan.

Innovation Solution

A lithium-metal battery design featuring a modification layer composed of inorganic lithium salts like LiBF4, LiPF6, and their aquo-compounds at the interface between the lithium anode and garnet solid-state electrolyte, formed through treatment with acid solutions and hydrogen fluoride, enhancing lithiophilicity and reducing interfacial resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If garnet solid-state electrolyte is used, then energy density and safety are improved, but interfacial resistance between Li anode and garnet electrolyte increases

Engineering Contradiction:
Improvebattery safetyVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An artificial modification layer comprising inorganic lithium salt (such as LiF, LiCl, LiBr, LiI, Li2SiO3, Li2SO4, Li3PO4, or their mixtures) is introduced as an intermediary between the Li anode and garnet electrolyte. This modification layer acts as a mediator that improves interfacial contact and reduces interfacial resistance while maintaining the safety benefits of the garnet solid-state electrolyte.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface properties of the garnet electrolyte are modified by treating it with acid solutions (such as HCl, H2SO4, H3PO4, or their mixtures) followed by hydrogen fluoride exposure. This changes the surface chemistry and morphology parameters of the garnet electrolyte, creating a modification layer that enhances lithium wettability and reduces interfacial resistance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If garnet solid-state electrolyte is used, then battery safety is improved, but lithium wettability deteriorates

Engineering Contradiction:
Improvebattery safetyVSAvoidlithium wettability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The modification layer serves as an intermediary substance that improves the wettability between lithium metal and the hydrophobic garnet surface. The inorganic lithium salt in the modification layer creates a more lithium-friendly interface while preserving the underlying garnet electrolyte's safety characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface treatment process with acid solutions and hydrogen fluoride modifies the surface energy and morphology parameters of the garnet electrolyte, transforming it from a hydrophobic, poorly wettable surface to one that exhibits improved lithium wettability through the formed modification layer.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If acid solution treatment and hydrogen fluoride exposure are applied, then interfacial resistance is reduced, but manufacturing process complexity increases

Engineering Contradiction:
Improveinterfacial resistanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The acid solution treatment and hydrogen fluoride exposure are performed as preliminary surface treatment steps before battery assembly. By preparing the garnet electrolyte surface in advance with these treatments, the modification layer is formed beforehand, simplifying the overall manufacturing process while achieving low interfacial resistance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The chemical treatment process with acid solutions and hydrogen fluoride creates permanent parameter changes in the garnet surface properties. These one-time treatment steps establish stable surface characteristics that reduce interfacial resistance without requiring ongoing complexity during battery operation or assembly.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a significantly reduced interfacial area specific resistance and improved critical current density, ensuring continuous contact and inhibiting dendrite formation, thereby extending the battery's lifespan and enabling efficient lithium ion transport.

Implementation Method 1

treating garnet solid-state electrolyte with an acid solution; and exposing the acid-treated garnet solid-state electrolyte to hydrogen fluoride to form a modification layer

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

the modification layer comprising an inorganic lithium salt... enabling efficient lithium ion transport

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20230094026A1Solid electrolyte with lithium salt modification layer
Publication Date: 2023.03.30 CORNING INC
  • US20230094026A1 patent drawing
  • US20230094026A1 patent drawing
  • US20230094026A1 patent drawing

AI summary

A lithium-metal battery includes: a cathode; a garnet solid-state electrolyte disposed on the cathode; and a lithium anode disposed on the garnet solid-state electrolyte, such that a modification layer is disposed at an interface of the lithium anode and garnet solid-state electrolyte, the modification layer comprising an inorganic lithium salt. A method of forming a lithium-metal battery includes treating garnet solid-state electrolyte with an acid solution; and exposing the acid-treated garnet solid-state electrolyte to hydrogen fluoride to form a modification layer atop the garnet solid-state electrolyte.