Garnet Scintillator Composition for High Sensitivity and Low Afterglow

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Solution Overview

Problem

Current solid scintillators used in X-ray CT devices and radiation detectors face challenges in achieving high sensitivity and short afterglow times while minimizing exposure dose and environmental impact, with rare earth oxysulfide ceramics offering superior properties but being costly, and cadmium tungstate being environmentally hazardous.

Innovation Solution

A polycrystalline garnet-type oxide scintillator with a specific composition and structure, characterized by high linear transmittance at 680 nm, is developed, incorporating rare earth elements like Gd, Tb, Lu, and Ce, which improves light output, sensitivity, and afterglow properties, and is manufactured using a process that includes hot pressing and heat treatment in an oxygen-containing atmosphere to reduce hetero-phases and oxygen deficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rare earth oxysulfide ceramics are used as solid scintillator, then light output and sensitivity are improved, but manufacturing cost increases

Engineering Contradiction:
ImprovesensitivityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent modifies the chemical composition parameters of the scintillator material by incorporating specific ratios of gadolinium (0.1-0.6), terbium (0.1-0.5), lutetium (0.01-0.5), and cerium (0.0001-0.1) in a garnet-type oxide structure, achieving optimal balance between sensitivity and cost. This compositional optimization allows the material to attain performance接近 rare earth oxysulfide ceramics while using more cost-effective rare earth elements and a stable oxide matrix.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite scintillator material combining multiple rare earth elements (Gd, Tb, Lu, Ce) within a garnet-type oxide host structure. This composite approach leverages the complementary properties of each element: gadolinium for high X-ray absorption, terbium for bright green light emission, lutetium for short decay time, and cerium for enhancing overall luminescence efficiency, achieving superior performance at reduced cost compared to single-crystal cadmium tungstate or pure rare earth oxysulfide ceramics.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If single crystal cadmium tungstate is used as solid scintillator, then cost is reduced, but environmental harm increases

Engineering Contradiction:
ImprovecostVSAvoidenvironmental harm
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent eliminates the harmful cadmium element from the scintillator composition entirely, replacing it with environmentally benign rare earth elements (gadolinium, terbium, lutetium, cerium) in a garnet-type oxide structure. This substitution maintains cost-effectiveness while completely removing the environmental toxicity associated with cadmium, transforming a harmful material system into a safe one. The garnet oxide matrix provides structural stability and enables efficient scintillation without requiring any toxic heavy metals.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If solid scintillator sensitivity is increased to shorten scanning time, then productivity is improved, but X-ray exposure dose requirements increase

Engineering Contradiction:
Improvescanning speedVSAvoidX-ray exposure dose
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes the scintillator's light output parameters by carefully controlling the concentrations of luminescent centers (terbium at 0.1-0.5 and cerium at 0.0001-0.1) within the garnet oxide matrix. This parameter optimization maximizes the conversion efficiency of X-ray energy to visible light, enabling the detector to achieve high sensitivity with lower X-ray exposure doses. The optimized composition ensures rapid light emission and decay, facilitating fast scanning speeds while maintaining image quality at reduced radiation doses.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The garnet-type oxide scintillator enhances light output, sensitivity, and reduces afterglow time, enabling high-speed scanning with reduced X-ray exposure and minimal environmental harm, while maintaining cost-effectiveness.

Implementation Method 1

a solid scintillator to emit visible light by stimulation with X-rays is used

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

an X-ray detector using the solid scintillator and a photodiode

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP2826835B1Solid scintillator, radiation detector and radiographic examination device
Publication Date: 2018.03.07 KK TOSHIBA
  • EP2826835B1 patent drawingFigure 1~2
  • EP2826835B1 patent drawingFigure 3

AI summary

A solid scintillator in an embodiment includes a polycrystal body of an oxide having a garnet structure. In the solid scintillator, a linear transmittance at a wavelength of 680 nm is 10% or more. The oxide constituting the solid scintillator has a composition represented by, for Example, General formula: (Gd1-α-β-γTbαLuβCeγ)3(Al1-xGax)aOb, wherein 0 < α ≤ 0.55, 0 < β ≤ 0.55, 0.0001 ≤ γ ≤ 0.1, α + β + γ < 1,0 < x < 1,4.8 ≤ a ≤ 5.2, 11.6 ≤ b ≤ 12.4.