Gas Actuated Coupling Assembly Emergency Release Mechanism

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Solution Overview

Problem

Existing coupling systems for pressurized gas conduits between floating and other structures lack reliable emergency disconnection mechanisms, particularly in high-pressure scenarios, risking uncontrolled release and potential hazards like rupture or explosion.

Innovation Solution

A coupling assembly with a gas actuator that uses mechanical interaction to ensure the coupling device remains closed until safe to open, leveraging gas pressure to move an engagement member between positions, preventing accidental opening and relying on mechanical rather than hydraulic or electric systems, which are prone to failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a coupling device is used to connect gas conduits between floating and other structures, then gas transfer is enabled, but the system lacks reliable emergency disconnection mechanisms in high-pressure scenarios

Engineering Contradiction:
Improveemergency disconnection reliabilityVSAvoiduncontrolled release risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The gas actuator is pre-configured to automatically activate when gas pressure exceeds a predetermined threshold, closing the coupling device before uncontrolled release can occur. This preliminary action prevents the harmful scenario by anticipating and responding to pressure build-up before it becomes dangerous.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates a feedback mechanism where gas pressure continuously monitors the system state and automatically triggers the actuator when threshold is exceeded. This closed-loop feedback ensures the coupling device responds dynamically to pressure conditions, maintaining safety without requiring external intervention.

Inventive Principle:
Principle #23Feedback

2Extent of automation

If hydraulic or electric systems are used to control the coupling device, then operation is automated, but the systems are prone to failure

Engineering Contradiction:
Improvecoupling device automationVSAvoidsystem failure resistance
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The gas actuator utilizes the system's own pressurized gas to automatically operate the coupling device without requiring external hydraulic or electric power sources. This self-service approach eliminates dependency on failure-prone external systems while maintaining full automation of the coupling operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces hydraulic or electric control systems with a purely mechanical gas-actuated mechanism. The pressurized gas directly drives the actuator through mechanical means, eliminating complex fluid power or electrical control systems that are susceptible to failure, while maintaining automated operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If the coupling device is opened quickly in emergency, then disconnection speed is improved, but uncontrolled gas release and rupture risk increase

Engineering Contradiction:
Improvedisconnection speedVSAvoidgas release control
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The gas pressure feedback mechanism ensures the coupling device only opens when pressure is safely managed. The system monitors pressure continuously and only permits rapid disconnection when pressure conditions are safe, preventing uncontrolled gas release while maintaining rapid disconnection capability when appropriate.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary pressure assessment before allowing rapid disconnection. By pre-checking pressure conditions and only permitting quick opening when safe, the system enables fast disconnection speed without the harmful consequence of uncontrolled gas release.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a reliable and safe mechanism for disconnection by ensuring the coupling device cannot be opened until gas pressure is safely managed, preventing uncontrolled releases and reducing the risk of accidents.

Implementation Method 1

the gas pressure in the gas connection forces the engagement member (41) to the first position

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Data Source

PatentEP3234432B1Coupling assembly for conveying pressurized gas with emergency release system
Publication Date: 2019.02.20 SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ BV
  • EP3234432B1 patent drawingFigure 1a
  • EP3234432B1 patent drawingFigure 1b
  • EP3234432B1 patent drawingFigure 1c

AI summary

A coupling assembly for coupling a first gas conduit (1) and a second gas conduit(2) for conveying a pressurized gas stream between a floating structure and another structure, comprising -a coupling device (3) arranged for coupling the first gas conduit (1) and the second gas conduit(2), wherein gas present in the gas connection has a gas pressure, -a gas actuator (4) comprising an engagement member (41), wherein the engagement member (41) is moveable between a first and second position, wherein the first position is associated with the closed state of the coupling device (3) and the second position is associated with the open state of the coupling device (3). The gas actuator (4) is or can be brought in gas communication with the gas connection and the gas pressure forces the engagement member (41) to the first position.