Gas Barrier Layer for HAMR Write Pole Oxidation

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Solution Overview

Problem

Heat-assisted magnetic recording (HAMR) technologies face issues with oxidation and corrosion of the write pole and adhesion layers due to high temperatures, leading to deformation, pole oxidation, and reduced magnetic field delivery during recording operations.

Innovation Solution

Incorporating a gas barrier layer and a wear resistance layer, including materials like tantalum oxide, titanium oxide, and silicon carbide, adjacent to the near field transducer (NFT) and magnetic write pole to prevent gas exposure and enhance structural integrity, thereby reducing oxidation and corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If heat-assisted magnetic recording (HAMR) is used to improve recording density, then magnetic field delivery is enhanced, but oxidation and corrosion of the write pole and adhesion layers occur due to high temperatures

Engineering Contradiction:
Improverecording densityVSAvoidoxidation and corrosion resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A gas barrier layer is introduced as an intermediary between the write pole/adhesion layers and the external environment. This barrier layer blocks gas molecules from reaching and oxidizing/corroding the sensitive components during HAMR operation, while allowing the thermal field to pass through for magnetic recording.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gas barrier layer creates a protective environment around the write pole and adhesion layers, effectively isolating them from reactive gases (particularly oxygen) that cause oxidation and corrosion at elevated temperatures during HAMR operations.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Power

If high temperatures are applied during HAMR operations, then magnetic field delivery is improved, but deformation and pole oxidation occur

Engineering Contradiction:
Improvemagnetic field deliveryVSAvoidstructural integrity
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The gas barrier layer serves as a protective intermediary that shields the write pole structure from direct exposure to oxidizing gases during high-temperature HAMR operations, preventing pole oxidation while maintaining the thermal conditions necessary for magnetic field delivery.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gas barrier layer is deposited on the write pole and adhesion layers before HAMR operations begin, establishing a protective barrier in advance that prevents oxidation and corrosion during subsequent high-temperature magnetic recording operations.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If gas barrier layers are added to prevent oxidation, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveoxidation and corrosion resistanceVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gas barrier layer is implemented as a thin film structure that provides effective oxidation and corrosion protection without adding significant structural complexity or volume to the HAMR device. The thin film nature allows it to be integrated into the existing multi-layer structure with minimal additional complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively diminishes gas exposure, preventing oxidation and corrosion, and maintaining the magnetic field strength, thus improving the reliability and durability of HAMR devices.

Implementation Method 1

a gas barrier layer positioned on at least a portion of the NFT and the magnetic write pole

Methodology Applied
Scientific EffectGas barrier: Diffusion Barrier

Implementation Method 2

a wear resistance layer positioned on at least a portion of the gas barrier layer

Methodology Applied
Scientific EffectWear resistance: Wear

Data Source

PatentUS9412402B2Devices including a gas barrier layer
Publication Date: 2016.08.09 SEAGATE TECH LLC
  • US9412402B2 patent drawing
  • US9412402B2 patent drawing
  • US9412402B2 patent drawing

AI summary

Devices that include a near field transducer (NFT); a gas barrier layer positioned on at least a portion of the NFT; and a wear resistance layer positioned on at least a portion of the gas barrier layer wherein the gas barrier layer includes tantalum oxide (TaO), titanium oxide (TiO), chromium oxide (CrO), silicon oxide (SiO), aluminum oxide (AlO), titanium oxide (TiO), zirconium oxide (ZrO), yttrium oxide (YO), magnesium oxide (MgO), beryllium oxide (BeO), niobium oxide (NbO), hafnium oxide (HfO), vanadium oxide (VO), strontium oxide (SrO), or combinations thereof; silicon nitride (SiN), aluminum nitride (Al), boron nitride (BN), titanium nitride (TiN), zirconium nitride (ZrN), niobioum nitride (NbN), hafnium nitride (HfN), chromium nitride (CrN), or combinations thereof; silicon carbide (SiC), titanium carbide (TiC), zirconium carbide (ZrC), niobioum carbide (NbC), chromium carbide (CrC), vanadium carbide (VC), boron carbide (BC), or combinations thereof; or combinations thereof.