Gas Block Alignment Fixture for AR-15 Gas Tube Mounting

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Solution Overview

Problem

Existing methods for securing a gas block on an AR-pattern firearm while attaching a gas tube are challenging due to the lack of a universal, versatile, and inexpensive fixture that can accommodate various gas block sizes, shapes, and styles, often damaging the finish or requiring multiple jigs.

Innovation Solution

A fixture with an elongated body featuring a mounting portion with dimples or slots for securement and a holding portion with flats for easy manipulation, allowing secure attachment and removal of gas tubes across different gas block configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a vise is used to clamp the gas block, then the gas block can be held securely, but the finish or surface of the gas block may be marred or damaged

Engineering Contradiction:
Improvesecure holding of gas blockVSAvoiddamage to gas block finish
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The fixture acts as an intermediary tool between the vise and the gas block. The fixture's body receives the gas block in a recessed mounting portion, allowing the vise to clamp the fixture itself rather than directly contacting the gas block's finish. This mediator approach secures the gas block while protecting its surface from damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fixture is designed as a simple, inexpensive tool that can be easily manufactured and replaced if needed. Rather than investing in complex, expensive fixtures for each gas block type, this universal fixture provides a cost-effective solution that protects the gas block while being affordable and replaceable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If multiple jigs or fixtures are designed to accommodate various gas block external sizes and shapes, then each gas block type can be held securely, but the device complexity and cost increase

Engineering Contradiction:
Improveaccommodation of various gas block sizes and shapesVSAvoidnumber of different fixtures needed
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fixture is designed with a universal mounting portion that can accommodate gas blocks of various external sizes and shapes through a single recessed cavity. The body can be positioned to receive different gas block configurations, eliminating the need for multiple specialized fixtures. This multi-functional design reduces complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fixture body is segmented into distinct functional portions: a mounting portion with a recessed cavity for receiving the gas block, and a holding portion with flats for vise clamping. This segmentation allows each portion to be optimized for its specific function while maintaining overall simplicity and universality across different gas block types.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If a universal fixture is designed to accommodate all gas block configurations, then versatility is improved, but the fixture complexity may increase

Engineering Contradiction:
Improveuniversal accommodation of gas blocksVSAvoidfixture design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fixture achieves universality through a simple recessed mounting portion that can receive various gas block configurations. The body's geometry and the recessed cavity's dimensions are designed to accommodate different gas block sizes and shapes without requiring complex adjustment mechanisms or multiple fixture types. This universal design maintains simplicity while achieving versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10488131B2Gas block alignment fixture
Publication Date: 2019.11.26 BRINSON DAVID GLEN
  • US10488131B2 patent drawing
  • US10488131B2 patent drawing
  • US10488131B2 patent drawing

AI summary

Provided is a fixture for holding a firearm gas block for mounting or removal of a gas tube. holding fixture. The fixture includes an elongated body having a mounting portion and a holding portion. The mounting portion is sized to correspond to and receive a bore of a gas block and includes at least one attachment feature for temporary securement of a gas block placed thereon against rotational and axial movement relative to the body.