Gas Boiler Flow Plausibility Check via Pulse Modulation

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Solution Overview

Problem

Existing methods for checking the plausibility of gas mixture volume flow in burners are inefficient due to the need for multiple measurements to account for rapidly changing environmental conditions and require significant computational effort, leading to falsified comparison values and high memory requirements.

Innovation Solution

A method involving pulse-like modulation of the fuel gas volume flow, where measured values are processed in real-time to calculate sums and determine the running time of the modulation, allowing for plausibility checks without storing the entire response signal, reducing data storage and processing needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple consecutive measurement series with averaging are used to account for rapidly changing environmental conditions, then measurement precision is improved, but device complexity and computational effort increase

Engineering Contradiction:
Improvevolume flow determination accuracyVSAvoidsignal-response loop complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention extracts only the necessary measurement data (measured value V at specific time points) from the complete response signal, processing only the essential information needed for plausibility verification rather than the entire signal history, thereby reducing computational complexity while maintaining measurement accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The measurement process is segmented into discrete time points (t1, t2, t3) with specific measurement actions at each point, allowing the system to process measurements in isolated steps rather than continuously, reducing the computational burden while maintaining comprehensive verification

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the entire response signal V(t) is stored for later evaluation, then measurement precision is improved, but memory requirements and data processing load increase

Engineering Contradiction:
Improvevolume flow verification accuracyVSAvoiddata storage requirement
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The invention extracts only the essential measured values at specific time points (V at t1, t2, t3) from the complete response signal, storing only these critical data points rather than the entire continuous signal, thereby significantly reducing memory requirements while maintaining verification accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs partial measurement and processing by evaluating only the necessary measured values at specific moments rather than processing the complete signal history, achieving sufficient verification accuracy with minimal data storage

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If rapidly changing environmental conditions are not accounted for, then device complexity is reduced, but measurement precision deteriorates due to distorted comparison values

Engineering Contradiction:
Improvemeasurement process simplicityVSAvoidvolume flow determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The invention performs preliminary measurements at specific time points (t1 before modulation, t2 during modulation, t3 after modulation) to capture the system state under different conditions, allowing the evaluation to account for environmental variations without requiring complex continuous adjustment mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses the measured values from different time points as feedback to verify plausibility, comparing the measured response against expected behavior to detect and correct for distortions caused by rapidly changing environmental conditions

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3904766B1Process for the plausibility check of a gaseous flow rate in a burner and gas boiler for carrying out the process
Publication Date: 2024.05.08 EBM PAPST LANDSHUT GMBH
  • EP3904766B1 patent drawingFigure 1
  • EP3904766B1 patent drawingFigure 2

AI summary

Method for verifying the plausibility of a gas mixture volume flow in a burner in which a gas mixture (5), comprising a gas (4) and a fuel gas (3), is burned in a combustion chamber (11) by a combustion process, wherein the combustion process is monitored by evaluating a measured value V of at least one sensor, wherein the measured value V is related to the combustion process in such a way that the quality of the combustion of the fuel gas can be detected.