Gas Chromatograph Column Oven Axial Airflow Rectification

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Solution Overview

Problem

Existing gas chromatographs face inefficiencies in air circulation within column ovens, leading to non-uniform temperature distribution and prolonged heating/cooling times due to the radial spread of wind generated by the fan, especially in larger volumes.

Innovation Solution

The implementation of a cylindrical member that surrounds the fan's outer periphery and a rectifying member to guide wind along the axial direction, combined with a heater positioned to minimize radial wind spread and enhance axial airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the fan is activated to heat or cool the column oven, then the air circulation is achieved, but the heating/cooling time is prolonged due to radial wind spread

Engineering Contradiction:
Improveheating/cooling speedVSAvoidtime to circulate air
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

A rectifying member is introduced as an intermediary component between the fan and the column oven environment. This rectifying member receives the radially spreading wind from the fan and redirects it into axial airflow, effectively mediating the transformation from radial to axial flow pattern. This resolves the contradiction by enabling efficient air circulation (productivity) while reducing the time required for heating/cooling cycles.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the flow direction parameter of the air current generated by the fan. By using the rectifying member to convert radial wind spread into axial airflow, the parameter of flow direction is transformed. This parameter change enables the air to circulate more efficiently through the column oven, achieving both faster heating/cooling speeds and reduced circulation time.

Inventive Principle:
Principle #35Parameter changes

2Volume of stationary object

If the volume of the column oven is increased to accommodate multiple columns, then the capacity is improved, but the temperature distribution uniformity deteriorates

Engineering Contradiction:
Improvecolumn oven volumeVSAvoidtemperature distribution uniformity
Core Design Contradiction:
Volume of stationary objectVSStability of the object's composition

Solution Approach 1:

The rectifying member serves as an intermediary that ensures uniform temperature distribution even in larger volume column ovens. By redirecting the fan-generated wind into focused axial airflow, it maintains effective heat transfer throughout the expanded volume, preventing temperature stratification and ensuring uniformity across the larger space.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention addresses the volume expansion issue by changing the airflow dimension from radial to axial. This dimensional change in flow pattern allows the air to traverse the entire length of the column oven effectively, ensuring that even in increased volumes with multiple columns, the temperature distribution remains uniform throughout the expanded space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the fan generates wind in radial direction, then the fan structure is simple, but the air circulation efficiency deteriorates

Engineering Contradiction:
Improvefan structure complexityVSAvoidair circulation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The invention segments the air circulation function into two parts: the fan generates simple radial wind (maintaining simple structure), and the rectifying member converts it to axial flow (improving efficiency). This segmentation allows each component to perform its specialized function optimally without increasing overall system complexity significantly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rectifying member acts as an intermediary that bridges the simple radial fan structure and the required axial airflow pattern. It accepts the simple radial output from the fan and transforms it into the efficient axial flow needed for high productivity, thereby decoupling structural simplicity from circulation efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances air circulation efficiency, ensuring uniform temperature distribution and reduced heating/cooling times, while minimizing fan power consumption and noise.

Implementation Method 1

The fan is provided with a blade that rotates about a rotation axis in the column oven. The fan is configured to send wind toward the column provided in an axial direction that is a direction along the rotation axis.

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

In this case, as the air in the column oven is heated while being circulated, the inside of the column oven is heated. When the inside of the column oven is heated, the column is also heated.

Methodology Applied
Scientific EffectThermal Conduction: Conduction (thermal)

Implementation Method 3

as the air in the column oven is heated while being circulated, the inside of the column oven is heated

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The cylindrical member is arranged to accommodate at least a part of the fan in a state of being spaced apart from the column in the axial direction and surrounding an outer periphery of the fan along a rotational direction of the blade.

Methodology Applied
Scientific EffectFlow Rectification:

Data Source

PatentUS20250264444A1Gas chromatograph
Publication Date: 2025.08.21 SHIMADZU CORP
  • US20250264444A1 patent drawing
  • US20250264444A1 patent drawing
  • US20250264444A1 patent drawing

AI summary

Provided is a gas chromatograph capable of efficiency circulating air in a column oven. The gas chromatograph is provided with a column oven, a heater, a fan, and a cylindrical member. The column oven accommodates a column. The heater heats the inside of the column oven. The fan has a blade that rotates about a rotation axis in the column oven, and sends air toward the column provided in the axial direction that is a direction along the rotation axis. The cylindrical member is arranged to accommodate at least a part of the fan in a state of being spaced apart from the column in the axial direction and surrounding an outer periphery of the fan along a rotational direction of the blade.