Gas Chromatograph Bypass Loop for Sample Gas Concentration Control

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Solution Overview

Problem

Gas chromatography faces challenges in accurately analyzing gas mixtures due to the need for precise concentration of sample gases, as excessive concentration can lead to overloading of the stationary phase, resulting in distorted measurement signals and misinterpretation of gas components, particularly in simple columns without temperature control.

Innovation Solution

A method and apparatus that utilize a gas chromatograph assembly with a sample gas inlet, secondary gas inlet, and a bypass system to gradually reduce the concentration of sample gas by mixing it with secondary gas in a circulating loop, allowing for controlled dilution and measurement using sensors to achieve a predetermined concentration for accurate analysis without overloading the column.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the concentration of sample gas is increased to achieve a sufficient measurement signal, then the measurement signal strength is improved, but the stationary phase becomes overloaded resulting in distorted peaks and misinterpretation of gas components

Engineering Contradiction:
Improvemeasurement signalVSAvoidpeak shape accuracy
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The system dynamically adjusts the concentration of sample gas in the gas mixture through controlled circulation and mixing. A valve alternates between introducing sample gas and secondary gas into the circulation loop, allowing the concentration to be adapted in real-time based on detection signals, thus maintaining optimal conditions without overloading the stationary phase

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The detection device provides feedback signals that indicate whether the current gas concentration is sufficient or excessive. Based on these feedback signals, the system adjusts the mixing ratio of sample gas and secondary gas, creating a closed-loop control system that maintains optimal concentration levels for accurate analysis

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If the concentration of sample gas is decreased to avoid overloading the stationary phase, then the peak shape accuracy is improved, but the measurement signal becomes insufficient

Engineering Contradiction:
Improvepeak shape accuracyVSAvoidmeasurement signal
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The gas mixture is continuously circulated through the circulation loop, allowing for continuous mixing and concentration adjustment. This continuous circulation ensures that the gas mixture remains at optimal concentration levels throughout the analysis process, maintaining both sufficient signal strength and accurate peak shapes

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system performs preliminary mixing and concentration adjustment of the gas mixture before it enters the chromatograph column. By pre-adapting the concentration in the circulation loop, the system ensures that the sample gas is at the optimal concentration level before analysis, preventing overloading while maintaining sufficient signal

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If a simple column without temperature control is used to reduce device complexity, then the device complexity is reduced, but the ability to maintain consistent analysis conditions deteriorates

Engineering Contradiction:
Improvecolumn temperature control systemVSAvoidanalysis condition consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

Instead of controlling temperature parameters, the system controls the concentration parameter of the gas mixture. By adapting the concentration of sample gas in the circulating gas mixture, the system compensates for the lack of temperature control and maintains consistent analysis conditions through concentration adjustment

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures a stable and accurate measurement signal by gradually reducing the sample gas concentration to a desired level, preventing overloading of the stationary phase and enabling precise identification of gas components, particularly useful in distinguishing between natural gas leaks and swamp gas emissions.

Implementation Method 1

the sample gas and the secondary gas are mixed to a gas mixture which is conducted via the gas chromatograph bypass

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

Gas chromatography is employed to separate gas components from a gas mixture and to detect these separated gas components

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS11982651B2Method for adapting the concentration of a sample gas in a gas mixture to be analysed by a gas chromatograph assembly, and chromatograph assembly therefore
Publication Date: 2024.05.14 INFICON GMBH
  • US11982651B2 patent drawing
  • US11982651B2 patent drawing

AI summary

Method for adapting the concentration of a sample gas in a gas mixture to be analysed by a gas chromatograph assembly, the assembly comprising a sample gas inlet, a secondary gas inlet, a gas chromatograph sensor, a gas chromatograph column, and a gas chromatograph bypass parallel to the column, characterized bya) introducing sample gas through the sample gas inlet,b) introducing secondary gas through the secondary gas inlet,c) mixing the sample gas and the secondary gas to a gas mixture and conducting the mixture via the bypass,d) circulating the mixture in a gas conducting loop comprising the bypass and the sensor,e) repeating steps b), c) and d) without step a) to gradually reduce the concentration of sample gas within the mixture until the concentration reaches a desired predetermined level,f) analysing the mixture by means of gas chromatography employing the column and the sensor.