Gas Chromatograph Carrier Gas Flow Rate Control

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Solution Overview

Problem

Existing gas chromatographs face challenges in specifying an appropriate carrier gas flow rate, leading to excessive sample gas dilution and reduced minimum detection amounts, as operators must manually determine this rate without clear guidelines.

Innovation Solution

A gas chromatograph system that calculates an appropriate carrier gas flow rate based on input analysis information, such as column dimensions and temperature, using pre-determined relationships stored in a data unit, and displays or inputs this rate to optimize detection signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the carrier gas flow rate is increased to improve gas transport speed, then the sample gas is excessively diluted, but the minimum detection amount is reduced

Engineering Contradiction:
Improvegas transport speedVSAvoidminimum detection amount
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the carrier gas flow rate based on the detected analyte concentration. When sample gas is detected, the system reduces the carrier gas flow rate to minimize dilution and maximize detection sensitivity. When no sample is present, the flow rate is increased to maintain efficient gas transport. This dynamic parameter adjustment resolves the contradiction between transport speed and detection sensitivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system transitions from a static carrier gas flow rate to a dynamic one that changes based on operational conditions. The flow rate regulator automatically adjusts the carrier gas flow rate in response to detection signals, creating a dynamic system that adapts to different operational states (sample presence/absence). This dynamic behavior allows the system to optimize both transport efficiency and detection sensitivity at different times.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the carrier gas flow rate is decreased to reduce sample gas dilution, then the minimum detection amount is improved, but the gas transport speed is reduced

Engineering Contradiction:
Improveminimum detection amountVSAvoidgas transport speed
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The system employs periodic action by alternating between different carrier gas flow rate regimes based on detection needs. During detection phases, the flow rate is reduced to minimize dilution and enhance sensitivity. During non-detection phases, the flow rate is increased to maintain efficient sample transport through the column. This periodic switching between flow rate levels allows the system to periodically optimize for both detection sensitivity and transport speed.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If manual specification of carrier gas flow rate is used to simplify operation, then ease of operation is reduced, but device complexity is increased

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system applies self-service by automatically determining and adjusting the carrier gas flow rate without requiring manual operator input. The flow rate regulator is controlled by the detection system itself, which automatically senses when sample gas is present and adjusts the flow rate accordingly. This self-regulating mechanism eliminates the need for operators to manually specify flow rates while keeping the device complexity manageable through automated control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback control where the detection unit monitors the presence of sample gas and provides feedback to the flow rate regulator. Based on this feedback, the regulator automatically adjusts the carrier gas flow rate to optimal levels. This closed-loop feedback system simplifies operation by eliminating manual intervention while using manageable device complexity through automated sensing and control mechanisms.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automatically determining the carrier gas flow rate reduces sample gas dilution and enhances the minimum detection amount by providing an optimal flow rate to the operator, improving measurement accuracy.

Implementation Method 1

The thermal conductivity detector utilizes the transfer of heat between a heating element (filament) and a fluid (gas) flowing around the heating element.

Methodology Applied
Scientific EffectThermal conductivity: Conduction (thermal)

Implementation Method 2

A gas chromatograph having a detector that acquires a signal by controlling whether the sample gas separated by a column is introduced into the detection unit

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS10458961B2Gas chromatograph
Publication Date: 2019.10.29 SHIMADZU CORP
  • US10458961B2 patent drawing
  • US10458961B2 patent drawing
  • US10458961B2 patent drawing

AI summary

Provided is a gas chromatograph including a column which separates a sample; a detector which is configured to alternately introduce a carrier gas containing a sample component separated by the column and a carrier gas alone into a detection unit by changing an inflow point of the carrier gas to acquire a signal; an analysis information input unit with which analysis information is input; a data retaining unit which retains data indicating a relationship between a column flow rate and a carrier gas flow rate which is obtained in advance; and calculation unit which is configured to calculate the carrier gas flow rate on the basis of the analysis information input from the analysis information input unit and calculate the carrier gas flow rate according to the calculated column flow rate by using the calculated column flow rate and the data retained in the data retaining unit.