Gas Cloud Imager for Quantifying Leak Emissions

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Solution Overview

Problem

Existing gas leak detection systems are inefficient and costly, requiring expensive, highly sensitive and cooled focal plane arrays (FPAs) for spectral scanning, which are prone to motion artifacts and maintenance issues, and lack effective quantification of gas leak emissions.

Innovation Solution

A divided-aperture infrared spectral imaging (DAISI) system using uncooled FPAs with spatially and spectrally distinct optical channels, combined with a data-processing unit, to acquire and process multispectral data for gas leak quantification, including dynamic calibration and noise management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cooled focal plane arrays are used for spectral scanning, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvegas leak detection sensitivityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces expensive, complex cooled focal plane arrays with uncooled focal plane arrays that are simpler, more reliable, and require less maintenance. While uncooled detectors have different performance characteristics, the system achieves effective gas leak detection through the divided-aperture spectral imaging approach and advanced data processing, eliminating the need for costly cryogenic cooling systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the mechanical cooling system with an optical and computational approach. Instead of physically cooling the detector to reduce noise, the system uses the divided-aperture configuration combined with spectral scanning and sophisticated algorithms to achieve accurate gas detection without the mechanical complexity of cooling systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If spectral scanning is performed, then measurement precision is improved, but productivity decreases

Engineering Contradiction:
Improvespectral resolutionVSAvoiddetection speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent divides the aperture into multiple segments, each associated with different spectral bands. This allows simultaneous capture of multiple spectral regions, effectively parallelizing the spectral scanning process. The divided-aperture configuration enables the system to gather spectral information across multiple bands at once, rather than sequentially scanning through each band, thus maintaining high spectral resolution while improving detection speed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs periodic spectral scanning where the system cycles through different spectral bands in a structured manner. By combining periodic scanning with the divided-aperture approach and temporal averaging, the system achieves both high spectral resolution and improved productivity, as the periodic nature allows for efficient data collection and processing patterns.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If cooled detectors are used, then measurement precision is improved, but reliability decreases due to maintenance issues

Engineering Contradiction:
Improvedetection accuracyVSAvoidsystem reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent adopts uncooled focal plane arrays that do not require cryogenic cooling systems. These detectors are inherently more reliable as they have no moving parts, no refrigerant requirements, and no complex thermal management systems. The detectors can be easily replaced if needed, and the overall system becomes more robust and suitable for continuous operation in various environmental conditions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The uncooled detectors are self-sufficient in terms of thermal management, operating at ambient temperatures without requiring external cooling systems. This eliminates the need for complex cooling infrastructure, reduces maintenance requirements, and improves overall system reliability. The detectors automatically adapt to environmental conditions without requiring active thermal control.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient, cost-effective, and reliable gas leak detection and quantification, capable of continuous monitoring in various weather conditions, with reduced maintenance and improved accuracy by using uncooled detectors and real-time calibration.

Implementation Method 1

each of the at least two optical channels positioned to transfer IR radiation incident on the optical system towards the optical FPA unit

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

said data-processing unit is configured to determine absorption spectra data at a given pixel of a given frame by comparing spectral data for said pixel of said frame with spectral data from prior frames

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Data Source

PatentUS20260079103A1Gas leak emission quantification with a gas cloud imager
Publication Date: 2026.03.19 REBELLION PHOTONICS
  • US20260079103A1 patent drawing
  • US20260079103A1 patent drawing
  • US20260079103A1 patent drawing

AI summary

An instrument and method for analyzing a gas leak. The instrument can obtain a time series of spectra from a scene. The instrument can compare spectra from different times to determine a property of a gas cloud within the scene. The instrument can estimate the column density of the gas cloud at one or more locations within the scene. The instrument can estimate the total quantity of gas in the cloud. The instrument can estimate the amount of gas which has left the field of view of the instrument. The instrument can also estimate the amount of gas in the cloud which has dropped below the sensitivity limit of the instrument.