Gas Concentration Detection Device With Dynamic Voltage Line

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Solution Overview

Problem

Conventional gas concentration detection devices using limiting current type sensors face accuracy issues due to variations in resistance values of solid electrolytes and temperature conditions, leading to inaccurate detection of oxygen concentration, especially in rich fuel cases.

Innovation Solution

A gas concentration detection device that sets the application voltage line to pass through multiple limiting current regions for different gas concentrations and temperatures, with distinct ratios of change in current with respect to voltage for lean and rich air/fuel ratios, preventing deviation from limiting current regions and enhancing detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a single straight line application voltage line is used to pass through overlapping limiting current regions for different temperatures, then temperature compensation is achieved, but detection accuracy deteriorates in rich fuel cases due to deviation from limiting current regions

Engineering Contradiction:
Improvetemperature compensationVSAvoiddetection accuracy
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The application voltage line is segmented into multiple linear sections, each with different slopes corresponding to different air/fuel ratio conditions (lean and rich). This segmentation allows the system to use different voltage-current relationships for different operating conditions, preventing deviation from limiting current regions while maintaining temperature compensation capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The application voltage line is made dynamic by switching between different linear functions based on detected air/fuel ratio conditions. The system dynamically adjusts the voltage-current relationship characteristics to match current operating conditions, ensuring accurate detection across varying temperature and composition scenarios.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the application voltage line is adjusted to pass through multiple limiting current regions for different gas concentrations, then detection accuracy for varying oxygen concentrations is improved, but device complexity increases due to multiple linear functions

Engineering Contradiction:
Improvedetection accuracyVSAvoidcontrol complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system dynamically selects between a limited number of linear functions based on air/fuel ratio conditions, rather than using a single fixed line or complex adaptive algorithm. This dynamic switching approach improves detection accuracy across different gas concentrations while keeping control complexity manageable through predefined switching criteria.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameters (slope and intercept) of the application voltage line based on detected air/fuel ratio conditions. By adjusting these parameters to match different operating regimes, the system maintains high detection accuracy across varying oxygen concentrations without requiring complex real-time optimization algorithms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves higher accuracy in detecting gas concentrations by adjusting the ratio of change in current with respect to voltage based on air/fuel ratios, ensuring precise detection even under varying temperature and oxygen concentration conditions.

Implementation Method 1

a solid electrolyte having oxygen ion conductivity

Methodology Applied
Scientific EffectOxygen ion conductivity: Conduction (electrical)

Implementation Method 2

the oxygen concentration is detected from the resulting pump current Ip. That is, the oxygen concentration (i.e., air/fuel ratio) is detected by a so-called limiting current method

Methodology Applied
Scientific EffectLimiting current method: Electrochemiluminescence

Data Source

PatentUS10082480B2Gas concentration detection device
Publication Date: 2018.09.25 NITERRA CO LTD
  • US10082480B2 patent drawing
  • US10082480B2 patent drawing
  • US10082480B2 patent drawing

AI summary

A gas concentration detection device for detecting a gas concentration using a limiting current type gas concentration sensor. In an application voltage line set to pass through a plurality of limiting current regions for different values of gas concentration, a ratio for lean is set as a ratio of change in current with respect to a change in voltage when an air/fuel ratio corresponding to the gas concentration is lean, and a ratio of rich different from the ratio for lean is set when the air/fuel ratio is rich.