Gas Delivery System for Electron Microscope Sample Holder

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Solution Overview

Problem

Environmental sample holders for electron microscopes lack a gas delivery system with necessary safety controls, posing risks of gas leaks that can contaminate the microscope, expose users to hazardous gases, and result in unsafe gas mixtures.

Innovation Solution

A gas delivery system with at least one inlet and one outlet port connected to tanks, equipped with pressure sensors and valves monitored by software that detects leaks and automatically closes valves to prevent contamination and unsafe gas mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If gas delivery system is added to environmental sample holder, then gas flow control capability is improved, but system complexity and safety risks increase

Engineering Contradiction:
Improvegas flow control capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gas delivery system is divided into separate functional modules: gas source, delivery tubing, sample holder with inlet/outlet ports, and control components. This segmentation allows each component to be optimized independently and simplifies the overall system architecture, reducing complexity while maintaining gas flow control capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sample holder is designed with multi-functionality, serving both as a sample support structure and as a gas containment chamber with integrated inlet and outlet ports. This universal design eliminates the need for separate gas delivery apparatus, reducing system complexity while enabling controlled gas flow to the sample.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If pressure monitoring and automated valve control are implemented, then safety against gas leaks is improved, but device complexity increases

Engineering Contradiction:
Improvesafety against gas leaksVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Pressure sensors are integrated into the gas delivery system to continuously monitor pressure conditions. The control system receives feedback from these sensors and automatically activates valves to close gas flow paths when pressure anomalies indicate potential leaks. This closed-loop feedback mechanism enhances safety while using simple control logic to minimize complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system incorporates automated self-protection mechanisms where pressure sensors and control valves work together to automatically detect and respond to gas leak conditions without requiring external intervention. The system serves its own safety needs through automated monitoring and response, reducing the need for complex manual safety systems.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If gas containment environment is created in sample holder, then ability to study gas-solid interactions is improved, but risk of hazardous gas mixing and contamination increases

Engineering Contradiction:
Improveability to study gas-solid interactionsVSAvoidrisk of hazardous gas mixing and contamination
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The gas containment environment is extracted and isolated within the sample holder, which serves as a dedicated chamber for gas-solid interaction studies. By confining the gas environment to this specific region with controlled inlet and outlet ports, the system enables research capabilities while preventing hazardous gases from mixing with other system components or the external environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sample holder acts as an intermediary barrier between the gas delivery system and the electron microscope vacuum environment. This intermediate chamber allows gas-solid interactions to occur in a controlled atmosphere while protecting the rest of the system from contamination through its sealed design with controlled gas flow paths.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10503127B2Method for safe control of gas delivery to an electron microscope sample holder
Publication Date: 2019.12.10 PROTOCHIPS INC
  • US10503127B2 patent drawing
  • US10503127B2 patent drawing
  • US10503127B2 patent drawing

AI summary

System and method for safely controlling the containment of gas within a manifold system and the delivery of gas to a sample holder for an electron microscope for imaging and analysis.