Gas Detecting Module With Lateral Flow Paths

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Solution Overview

Problem

Conventional air quality monitoring systems are limited in providing localized air quality information, requiring the development of a portable gas detecting module that can integrate with mobile devices to facilitate easy access to air quality data.

Innovation Solution

A modular gas detecting module comprising a base, micro pump, driving circuit board, and gas sensor, designed to be embedded in portable electronic devices, featuring a micro-pump-loading region, detection region, and gas-flowing-path region, with a micro pump accelerating gas flow for detection and discharge through lateral or vertical paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional air quality monitoring systems are used, then air quality information can be obtained, but the information is limited to large area monitoring and cannot provide localized air quality data

Engineering Contradiction:
Improvelocalized air quality detection capabilityVSAvoidsystem structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The gas detecting module is divided into functionally independent regions: a micro-pump-loading region for gas intake, a detection region for gas analysis, and a gas-flowing-path region for gas transport. This segmentation allows each region to be optimized for its specific function while maintaining overall system compactness, enabling localized detection capability without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gas sensor is positioned within the detection region and electrically connected to the driving circuit board, creating a nested arrangement where the sensing element is integrated into the circuit assembly. This nesting reduces spatial requirements and simplifies the overall structure while maintaining detection precision.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If a portable gas detecting module is integrated with mobile devices, then easy access to localized air quality information is achieved, but the device size and integration complexity increase

Engineering Contradiction:
Improveportability and accessibilityVSAvoidintegration structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The driving circuit board serves multiple functions: it provides electrical connections for the gas sensor, powers the micro pump, and interfaces with external devices. This multi-functionality reduces the number of separate components needed, making the module more suitable for integration into portable devices while maintaining ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The module utilizes vertical stacking of functional regions (micro-pump-loading region, detection region, gas-flowing-path region) rather than only horizontal expansion. This three-dimensional arrangement reduces the module's footprint, enabling portable integration without proportionally increasing device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If a micro pump is used to accelerate gas flow, then detection efficiency is improved, but the device size and manufacturing complexity increase

Engineering Contradiction:
Improvegas flow rate and detection speedVSAvoidmicro pump structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The micro pump is integrated with the driving circuit board, suggesting the use of electrostatic or electromagnetic actuation rather than traditional mechanical pumping mechanisms. This substitution reduces moving parts and simplifies manufacturing while maintaining the ability to accelerate gas flow for efficient detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The micro pump structure is merged with the driving circuit board assembly, where the pump's driving mechanism is integrated into the circuit board's layered structure. This merging eliminates separate pump housings and connections, reducing overall device complexity while maintaining detection productivity.

Inventive Principle:
Principle #5Merging (Combining)

4Volume of moving object

If the gas detecting module is designed with a compact modular structure, then integration with portable devices is facilitated, but the internal space for components is reduced

Engineering Contradiction:
Improvemodule sizeVSAvoidcomponent arrangement
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The module employs vertical stacking of functional regions (micro-pump-loading region, detection region, gas-flowing-path region) to achieve compactness in the horizontal plane. This three-dimensional arrangement accommodates all necessary components within a small footprint while managing internal space efficiently.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Components are arranged in nested configurations where the gas sensor is positioned within the detection region and the micro pump is integrated into the micro-pump-loading region. This nesting maximizes the use of available space while maintaining clear functional separation, facilitating portable device integration without excessive complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy integration with mobile devices for real-time air quality monitoring, providing localized gas information and enhancing user access to air quality data, while maintaining a compact and efficient structural design.

Implementation Method 1

The micro pump is accommodated within the micro-pump-loading region and covers the gas-outlet aperture. The micro pump accelerates the flow of the gas

Methodology Applied
Scientific EffectMicro pump: Microfluidic Pump

Implementation Method 2

The gas sensor is electrically connected to the driving circuit board and accommodated within the detection region to detect the gas flowing therethrough

Methodology Applied
Scientific EffectGas detection:

Data Source

PatentUS11614385B2Gas detecting module
Publication Date: 2023.03.28 MICROJET TECH
  • US11614385B2 patent drawing
  • US11614385B2 patent drawing
  • US11614385B2 patent drawing

AI summary

A gas detecting module is disclosed. A gas-inlet concave and a gas-outlet concave are formed on a sidewall of a base. A gas-inlet-groove region and a gas-outlet-groove region are formed on a surface of the base. The gas-inlet concave is in communication with a gas-inlet groove of the gas-inlet-groove region, and the gas-outlet concave is in communication a gas-outlet groove of the gas-outlet-groove region. The gas-inlet-groove region and the gas-outlet-groove region are covered by a thin film to achieve the effectiveness of laterally inhaling and discharging out gas relative to the gas detecting module.