Gas Detection System With Dual-Chamber Flow Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional gas detection systems are inefficient in accurately detecting the type and concentration of gases, particularly in environments where gas samples are limited or concentrated, leading to inaccurate readings and reduced device effectiveness.

Innovation Solution

The proposed gas detection system incorporates a sensor unit, a first chamber for storing sample gas, a second chamber with a smaller cross-sectional area than the first, and a control unit that adjusts the flow rates of sample and purge gases to optimize gas delivery to the sensor unit, ensuring accurate detection even with limited gas samples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the sample gas flow rate is maintained at a high level continuously, then the sensor unit receives sufficient gas for detection, but the limited gas sample is depleted quickly, reducing operational time

Engineering Contradiction:
Improvedetection accuracyVSAvoidoperational time
Core Design Contradiction:
Measurement precisionVSDuration of action of moving object

Solution Approach 1:

The system implements periodic action by alternating between a first flow rate mode (higher flow rate) and a second flow rate mode (lower flow rate). The control unit switches between these modes based on detection requirements, allowing the system to obtain sufficient gas for accurate detection during the first mode while extending operational time during the second mode, thereby resolving the contradiction between detection accuracy and operational duration

Inventive Principle:
Principle #19Periodic action

2Duration of action of moving object

If the first chamber has a large volume to store sufficient sample gas, then the system can operate longer, but the device size increases

Engineering Contradiction:
Improveoperational timeVSAvoiddevice size
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The system applies dynamics by making the flow rate adjustable and switchable between different modes. The control unit dynamically changes the flow rate from a first flow rate to a second flow rate based on operational needs. This dynamic flow rate control allows the system to maximize the utilization of the limited gas sample stored in the first chamber, extending operational time without requiring an increase in chamber volume, thus resolving the contradiction between operational duration and device size

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the second chamber has a larger area to improve gas mixing, then detection accuracy improves, but the device complexity and size increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidchamber configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system applies local quality by creating a localized mixing region in the second chamber with a smaller cross-sectional area than the first chamber. This confined space enhances gas mixing efficiency through increased turbulence and contact between sample gas and purge gas, while the reduced chamber size prevents excessive device complexity and size increase, thereby resolving the contradiction between detection accuracy and device complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for stable and accurate detection of gas types and concentrations, extending the operational time of the system and reducing device size while maintaining detection accuracy.

Implementation Method 1

a sensor unit that outputs a voltage corresponding to a concentration of a specific gas

Methodology Applied
Scientific EffectGas sensor detection:

Implementation Method 2

the second chamber has a smaller area than the first chamber in a cross section perpendicular to a gas flow direction in the first chamber

Methodology Applied
Scientific EffectGas concentration through chamber geometry:

Implementation Method 3

a flow path connectable to an inlet of the second chamber, wherein the sample gas is supplied from the first chamber to the second chamber, and then a purge gas is supplied from the flow path to the second chamber to supply the sample gas to the sensor unit

Methodology Applied
Scientific EffectGas flow through pressure differential:

Data Source

PatentUS12140589B2Gas detection system
Publication Date: 2024.11.12 KYOCERA CORP
  • US12140589B2 patent drawing
  • US12140589B2 patent drawing
  • US12140589B2 patent drawing

AI summary

A gas detection system includes a sensor unit that outputs a voltage corresponding to a concentration of a specific gas, a first chamber capable of storing a supplied sample gas, a second chamber located between the first chamber and the sensor unit, and a flow path connectable to an inlet of the second chamber. The second chamber has a smaller area than the first chamber in a cross section perpendicular to a gas flow direction in the first chamber. The sample gas is supplied from the first chamber to the second chamber, and then a purge gas is supplied from the flow path to the second chamber to supply the sample gas to the sensor unit.