Gas Detection Element With Permeable Spacer For Hydrogen Leak Visibility

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Solution Overview

Problem

Conventional hydrogen gas detection methods, such as using soap water and hydrogen sensors, face challenges in accurately detecting small leaks due to poor visibility and susceptibility to air flow, making it difficult to identify the exact location of leakage, especially in small openings like those found in hydrogen stations.

Innovation Solution

A gas detection element with a chemochromic pigment and a permeable spacer is used, where the spacer is smaller than the detection layer, allowing hydrogen gas to diffuse and create a larger color change area, enhancing visibility of leaks even in small openings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a hydrogen detection tape with chemochromic pigment is attached to a small leakage port (1-3 mm diameter), then hydrogen gas leakage can be detected, but the color change region becomes very small and visibility decreases

Engineering Contradiction:
Improveleakage detection accuracyVSAvoidcolor change visibility
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The invention extends the detection in the lateral dimension by providing a protruding portion that extends from the detection layer toward the leakage port. This protruding structure allows the chemochromic pigment to be positioned closer to the leakage source and creates a larger surface area for color change, thereby improving visibility while maintaining detection accuracy for small leakage ports.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of information

If the region where color changes is very small, then leakage location can be precisely identified, but inspector visibility and determination capability decrease

Engineering Contradiction:
Improveleakage location informationVSAvoidinspector determination ease
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The protruding portion creates a three-dimensional structure that expands the color change region laterally while maintaining spatial relationship to the leakage port. This allows inspectors to easily see the color change from a distance while the protruding structure ensures the detection remains localized to the leakage area, thus improving both visibility and location identification.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention utilizes the chemochromic pigment's color change property more effectively by providing a protruding portion with larger surface area. The color change occurs on the protruding surface which is more visible to inspectors, enhancing the ease of determination while the localized nature of the protruding portion maintains accurate leakage location identification.

Inventive Principle:
Principle #32Color changes

3Device complexity

If conventional detection methods are used, then simple measurement is possible, but detection accuracy and reliability decrease due to poor visibility and air flow susceptibility

Engineering Contradiction:
Improvedetection method simplicityVSAvoiddetection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention employs chemochromic pigment that changes color upon contact with hydrogen gas, providing a visual indication that is not susceptible to air flow. The protruding portion enhances this color change visibility, maintaining simplicity of use while significantly improving detection reliability through clear, flow-independent visual signals.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves the visibility of hydrogen gas leaks, allowing for more accurate detection and identification of leakage locations, even in small openings, by creating a larger color change region compared to conventional methods.

Implementation Method 1

The hydrogen detection tape includes a chemochromic pigment that changes in color by contacting hydrogen gas

Methodology Applied
Scientific EffectChemochromic reaction: Photochromism

Implementation Method 2

The spacer is permeable to the measurement target gas, is disposed on the first surface of the gas detection layer

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Data Source

PatentUS11530992B2Gas detection element
Publication Date: 2022.12.20 NITTO DENKO CORP
  • US11530992B2 patent drawing
  • US11530992B2 patent drawing
  • US11530992B2 patent drawing

AI summary

A gas detection element for detection of a measurement target gas is provided. The gas detection element includes a gas detection layer including a chemochromic pigment; and a spacer. The spacer is permeable to the measurement target gas, is disposed on a first surface of the gas detection layer, and has an area smaller than an area of the gas detection layer.