Gas Diffusion Anode CO2 Cathode Electrolyte System

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Solution Overview

Problem

Existing electrochemical systems for producing base solutions require high energy and large amounts of salt and water, making them inefficient in terms of energy and material usage.

Innovation Solution

A low-voltage, low-energy electrochemical system that utilizes a cathode electrolyte with dissolved carbon dioxide gas and a gas diffusion electrode, where a voltage of 2V or less is applied across a gas diffusion anode and cathode to produce hydroxide ions and hydrogen gas, reducing the energy required for base solution production by dissolving carbon dioxide in the cathode electrolyte to alter the pH and lower the voltage needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional electrochemical systems are used to produce base solutions, then base solutions can be produced, but high energy consumption and large amounts of salt and water are required

Engineering Contradiction:
Improveenergy consumptionVSAvoidproduction efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent changes the chemical parameters of the cathode electrolyte by dissolving carbon dioxide to form carbonic acid, which lowers the pH and enables base solution production at reduced voltages. This parameter change directly addresses the high energy consumption issue while maintaining production efficiency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Carbon dioxide acts as an intermediary substance that mediates between the power input and the base solution production. By introducing CO2 into the cathode electrolyte, it creates carbonic acid that facilitates hydrogen evolution reaction at lower potentials, thereby reducing energy consumption without compromising productivity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high voltage is applied in traditional electrochemical systems, then base solutions are produced efficiently, but energy consumption increases

Engineering Contradiction:
Improvebase solution production rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent modifies the electrolyte composition by adding dissolved carbon dioxide, which changes the electrochemical window and enables efficient base solution production at voltages below 2V. This parameter change resolves the contradiction between production rate and energy consumption

Inventive Principle:
Principle #35Parameter changes

3Use of energy by stationary object

If carbon dioxide is dissolved in cathode electrolyte to lower voltage, then energy consumption decreases, but system complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by stationary objectVSDevice complexity

Solution Approach 1:

The patent uses carbon dioxide as a simple intermediary gas that can be introduced into the cathode electrolyte through straightforward dissolution processes. This intermediary approach reduces energy consumption without requiring complex system modifications, as CO2 readily dissolves and reacts to form the necessary acidic environment

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the energy required to produce base solutions like sodium hydroxide and sodium bicarbonate, achieving efficient production with lower voltage and energy consumption compared to traditional methods.

Implementation Method 1

dissolving carbon dioxide in the cathode electrolyte to alter the pH and lower the voltage needed

Methodology Applied
Scientific EffectDissolution: Absorption (physical)

Implementation Method 2

producing hydroxide ions and hydrogen gas at the cathode

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Implementation Method 3

gas diffusion electrode

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS7993500B2Gas diffusion anode and CO<sub>2 </sub>cathode electrolyte system
Publication Date: 2011.08.09 ELERYC INC
  • US7993500B2 patent drawing
  • US7993500B2 patent drawing
  • US7993500B2 patent drawing

AI summary

A low-voltage, low-energy electrochemical system and method of removing protons and/or producing a base solution using a gas diffusion anode and a cathode electrolyte comprising dissolved carbon dioxide, while applying 2V or less across the anode and cathode.