Gas Diffusion Electrode for CO2 Reduction

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Solution Overview

Problem

The combustion of fossil fuels produces large amounts of carbon dioxide, leading to climate alteration and ocean pH changes, necessitating effective methods to mitigate emissions and convert CO2 into valuable materials using renewable energy.

Innovation Solution

An electrochemical system that reduces carbon dioxide to valuable products like oxalic acid and formate using hydrogen gas and alkali metal bicarbonate, employing an electrochemical cell with a gas diffusion electrode and thermal reactions to produce alkali metal oxalate, which is then converted to oxalic acid through acidification processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If carbon dioxide is converted using electrochemical pathways, then economically valuable materials can be produced while mitigating emissions, but significant energy input is required to drive the reduction reactions

Engineering Contradiction:
Improvecarbon dioxide conversionVSAvoidenergy input for reduction
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent employs gas diffusion electrodes that operate at elevated partial pressures of carbon dioxide, changing the physical parameters of the reaction environment to enhance reaction kinetics and reduce the energy input required for the electrochemical reduction process

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite gas diffusion electrodes comprising conductive supports coated with catalytic materials, creating a composite structure that enhances both the electrical conductivity and catalytic activity for carbon dioxide reduction, thereby improving energy efficiency

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional electrochemical cells are used for carbon dioxide reduction, then the process can be implemented with standard equipment, but mass transport limitations reduce productivity

Engineering Contradiction:
Improveequipment availabilityVSAvoidcarbon dioxide reduction rate
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent utilizes porous gas diffusion electrodes with controlled pore structures that facilitate efficient mass transport of carbon dioxide from the gas phase through the electrode matrix to the catalytic sites, eliminating mass transport limitations while maintaining compatibility with standard electrochemical cell designs

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention transitions from traditional planar electrode interfaces to three-dimensional porous gas diffusion electrodes, creating additional reaction surfaces and improving mass transport by introducing a porous dimension that allows simultaneous gas diffusion and electrochemical reaction throughout the electrode volume

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively converts carbon dioxide into economically valuable chemicals while mitigating emissions, utilizing renewable energy and producing co-products like oxygen and hydrogen, which can be used in energy storage or other chemical processes.

Implementation Method 1

electrochemical system that reduces carbon dioxide to valuable products like oxalic acid and formate

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

receiving hydrogen gas at an anolyte region of an electrochemical cell including an anode, the anode including a gas diffusion electrode

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Data Source

PatentUS11131028B2Method and system for electrochemical reduction of carbon dioxide employing a gas diffusion electrode
Publication Date: 2021.09.28 CARBEAU BV
  • US11131028B2 patent drawing
  • US11131028B2 patent drawing
  • US11131028B2 patent drawing

AI summary

The present disclosure is a method and system for the reduction of carbon dioxide. The method may include receiving hydrogen gas at an anolyte region of an electrochemical cell including an anode, the anode including a gas diffusion electrode, receiving an anolyte feed at an anolyte region of the electrochemical cell, and receiving a catholyte feed including carbon dioxide and an alkali metal bicarbonate at a catholyte region of the electrochemical cell including a cathode. The method may include applying an electrical potential between the anode and cathode sufficient to reduce the carbon dioxide to at least one reduction product.