Gas-Dissolved Liquid Apparatus Feedback Control

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Solution Overview

Problem

Conventional gas-dissolved liquid producing apparatuses do not effectively manage varying usage amounts, leading to surplus gas-dissolved water being discarded rather than reused.

Innovation Solution

A gas-dissolved liquid producing apparatus that includes a gas supply unit, a first liquid supply unit, a gas-dissolved liquid generator, a second liquid generator, a second liquid supply unit, a flow rate measuring unit, and a controller to control the supply of liquids based on measured flow rates, allowing for the circulation and reuse of gas-dissolved liquid, thereby adjusting production to match usage demands and preventing waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If the supply amount of gas-dissolved water is kept constant from the producing apparatus, then the production process is simple and stable, but surplus gas-dissolved water is wasted when usage amount decreases at the use point

Engineering Contradiction:
Improvewaste of gas-dissolved waterVSAvoidcomplexity of supply control system
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where the usage amount of gas-dissolved water at the use point is detected and this information is fed back to the producing apparatus. The producing apparatus adjusts its supply amount based on this feedback, ensuring that production matches actual usage demands and preventing waste of surplus gas-dissolved water.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes the supply amount of gas-dissolved water dynamic rather than constant. The producing apparatus can adjust its production rate in real-time based on varying usage conditions at the use point, allowing the system to adapt to changing demands and eliminate waste while maintaining operational simplicity.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the supply amount of gas-dissolved water is increased to ensure sufficient supply, then usage demand is always met, but excessive production occurs when usage amount decreases

Engineering Contradiction:
Improvesupply reliabilityVSAvoidamount of gas-dissolved water produced
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The feedback mechanism detects actual usage amounts and communicates this information to the producing apparatus. This allows the system to maintain reliable supply by producing exactly what is needed - no more, no less - thereby eliminating excessive production while ensuring usage demands are always met.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the production parameter (supply amount) from a fixed high value to a variable value that adjusts according to actual usage conditions. This parameter adjustment ensures sufficient supply reliability while preventing overproduction and waste.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If gas-dissolved water is continuously produced at a fixed rate, then production stability is maintained, but resource efficiency decreases when usage varies

Engineering Contradiction:
Improveproduction stabilityVSAvoidresource efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent introduces dynamic adjustment capability to the production system. While maintaining operational stability through controlled adjustment, the system optimizes resource efficiency by producing gas-dissolved water at rates that match varying usage demands, eliminating waste associated with continuous fixed-rate production.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The production rate parameter is changed from a fixed constant to a variable that responds to usage conditions. This parameter change allows the system to maintain stability through smooth adjustments while significantly improving resource efficiency by eliminating overproduction during low-usage periods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the efficient reuse of gas-dissolved liquid, reducing waste and optimizing resource utilization by adjusting production according to usage variations, ensuring that surplus gas-dissolved liquid is not discarded.

Implementation Method 1

a gas-dissolved liquid generator that dissolves the gas supplied from the gas supply unit in the first liquid supplied from the first liquid supply unit to generate the gas-dissolved liquid

Methodology Applied
Scientific EffectGas dissolution: Absorption (physical)

Data Source

PatentUS10835876B2Gas-dissolved liquid producing apparatus
Publication Date: 2020.11.17 EBARA CORP
  • US10835876B2 patent drawing
  • US10835876B2 patent drawing
  • US10835876B2 patent drawing

AI summary

A gas-dissolved liquid producing apparatus 1 includes a gas supply unit 2, a first liquid supply unit 3, a gas-dissolved liquid generator 4, a second liquid generator 20, a second liquid supply unit 21, a flow rate measuring unit 14, and a controller 23. The controller 23 controls the supply amount of the first liquid to be supplied to the gas-dissolved liquid generator 4 according to the flow rate of circulated gas-dissolved liquid measured by the flow rate measuring unit 14. The gas-dissolved liquid generator 4 dissolves gas supplied from the gas supply unit 2 in first liquid supplied from the first liquid supply unit 3 and second liquid supplied from the second liquid supply unit 21 to generate gas-dissolved liquid.