Gas Engine Power Plant Heat Transfer Circuit for LNG Evaporation

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Solution Overview

Problem

Current dual fuel gas engine power plants face inefficiencies in utilizing energy, with only about 50% of fuel energy converted to mechanical work, while the remaining energy is dissipated as heat, and there is a need to enhance the gas mode operation efficiency, particularly in marine applications using LNG as fuel.

Innovation Solution

A gas engine power plant design featuring a dual fuel internal combustion engine with a cryogenic fuel storage system, a main gas evaporator to evaporate liquefied gas, and a heat transfer circuit with a central cooler system that controls the heat transfer fluid temperature to optimize heat utilization, allowing for efficient energy conversion and reduced heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If waste heat from the engine is used to evaporate LNG in the main gas evaporator, then the overall energy efficiency of the power plant is improved, but the temperature control of the heat transfer fluid becomes more complex

Engineering Contradiction:
Improveoverall energy efficiencyVSAvoidtemperature control complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

A heat transfer fluid circuit is introduced as an intermediary between the engine waste heat and the LNG evaporator. The fluid circulates through both the engine cooling system and the evaporator, enabling thermal energy transfer without direct thermal coupling. This mediator approach simplifies temperature control by decoupling the heat source and heat sink while maintaining efficient energy utilization.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The heat transfer fluid circuit serves multiple functions simultaneously: it cools the engine, evaporates the LNG, and can be directed to the central cooler when needed. By making the thermal management system universal, the patent resolves the contradiction by enabling flexible heat distribution that improves overall efficiency while maintaining manageable complexity through integrated control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If the heat transfer fluid temperature is reduced by the central cooler before the main gas evaporator, then the heat transfer efficiency to LNG is improved, but the system loses useful thermal energy

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoiduseful thermal energy utilization
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the operation of the central cooler based on real-time thermal demands. The controller monitors temperature requirements and activates or deactivates the central cooler accordingly, enabling the system to optimize heat transfer efficiency when needed while preserving useful thermal energy during other operating conditions. This dynamic control resolves the contradiction by making thermal management adaptive rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A control system with temperature sensors and actuators implements feedback control of the heat transfer fluid circuit. The controller receives temperature information from various points in the system and adjusts the central cooler operation and fluid flow distribution to maintain optimal performance. This feedback mechanism ensures that the central cooler is used only when necessary to improve heat transfer, thereby minimizing loss of useful thermal energy while maintaining efficiency when required.

Inventive Principle:
Principle #23Feedback

3Object-generated harmful factors

If a dual fuel engine is designed for continuous gas mode operation, then emissions are reduced compared to oil-based fuels, but the engine requires specialized fuel storage and delivery systems

Engineering Contradiction:
ImproveemissionsVSAvoidfuel storage and delivery system
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent utilizes the phase transition of LNG from liquid to gas within the evaporator system. By designing the fuel delivery system to leverage this natural phase change driven by heat transfer from the engine, the patent reduces the need for complex high-pressure storage and pumping systems. The phase transition approach simplifies the fuel delivery infrastructure while maintaining continuous gas mode operation capabilities and associated emission benefits.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The engine's own waste heat is used to evaporate the LNG fuel in the main gas evaporator, creating a self-service thermal management system. This eliminates or reduces the need for separate heating systems, external power sources for fuel vaporization, and complex temperature control equipment. The fuel storage and delivery system becomes simpler because it leverages the engine's inherent thermal output, thereby reducing device complexity while maintaining continuous gas operation and emission reduction benefits.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the overall efficiency of the gas engine power plant by effectively utilizing engine heat for evaporating liquefied gas, maintaining desired heat transfer fluid temperatures, and transferring excess heat to sea water, thereby enhancing performance and reducing emissions.

Implementation Method 1

a heat transfer circuit (11) configured to circulate heat transfer fluid in the circuit for transferring heat from the at least one dual fuel engine to the heat transfer fluid

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

a main gas evaporator (24) arranged into heat transfer communication with the heat transfer circuit after the central cooler system (40) in the flow direction of the heat transfer fluid

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

controlling the heat transfer in the central heat transfer cooling system so as to maintain the temperature of the heat transfer fluid entering the main gas evaporator at downstream side to the central fluid cooler within a predetermined range

Methodology Applied
Scientific EffectHeat rejection: Heat Sink

Data Source

PatentEP3877642B1A gas engine power plant and method of operating a gas engine power plant
Publication Date: 2022.10.19 WARTSILA FINLAND OY
  • EP3877642B1 patent drawingFigure 1

AI summary

Invention relates to a gas engine power plant (10) comprising at least one dual fuel internal combustion engine (12) configured to run by burning gas fuel, a cryogenic fuel storage (18) for storing gas fuel in liquefied form for use of the engine (12), a fuel feed line (20) between the cryogenic fuel storage (18) and the at least one dual fuel internal combustion engine (12), a main gas evaporator (24) arranged to the fuel feed line (20) and configured to evaporate the liquefied gas for use by the at least one dual fuel internal combustion engine (12), a heat transfer circuit (11) configured to circulate heat transfer fluid in the circuit for transferring heat from the at least one dual fuel engine (12) to heat transfer fluid, a central heat transfer fluid cooler system (40) arranged to the heat transfer circuit (11) and where the main gas evaporator (24) is arranged into heat transfer communication with the heat transfer circuit (11) after the central fluid cooler system (40) in the flow direction of the heat transfer fluid such that heat transfer fluid temperature entering the main gas evaporator (24) is controllable by the central cooler system (40). Invention relates also to a method of operating a gas engine power plant (10).