Gas fireplace combustion device structure

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Solution Overview

Problem

Conventional gas fireplaces lack control over flame direction and combustion air distribution, resulting in insufficient ornamental effects and excessive nitrogen oxide production due to inadequate combustion air management.

Innovation Solution

A gas fireplace combustion device structure featuring multiple combustor assemblies with independent combustion air inlet passages and slots, allowing for controlled air supply to different areas, achieving sectional combustion and reducing nitrogen oxide production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If multiple combustors are connected tightly under the same simulated solid fuel, then the structure is compact, but the upper simulated solid fuel presses and covers the combustor completely, preventing combustion air from reaching the combustor

Engineering Contradiction:
Improvecombustor assembly compactnessVSAvoidcombustion air supply
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The combustor is divided into multiple independent combustor assemblies (first combustor assembly, second combustor assembly, etc.), each with its own combustion air inlet passages. This segmentation allows each assembly to receive combustion air independently, solving the problem of air supply blockage while maintaining compact structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Combustion air inlet passages are introduced from the bottom dimension of the combustor assembly, bypassing the overhead simulated solid fuel. The passages extend upward from the bottom plate through the combustor body, delivering air to fire holes at different heights and positions, thus overcoming the vertical blocking by simulated solid fuel.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If combustion air is not controlled in different areas of the furnace chamber, then the structure is simple, but combustion air is insufficient in some areas and excessive in others, leading to poor combustion and high nitrogen oxide production

Engineering Contradiction:
Improvecombustion air control systemVSAvoidnitrogen oxide emissions
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

Different areas of the combustor are equipped with localized combustion air inlet passages positioned at specific locations (front, rear, left, right sides) to provide tailored air supply to different combustion zones. This local quality approach ensures each area receives appropriate combustion air for optimal combustion and reduced emissions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The combustion air control system is designed to regulate air supply to different zones based on combustion requirements, creating a feedback mechanism that optimizes combustion efficiency and minimizes nitrogen oxide formation by controlling air-fuel ratio in each region.

Inventive Principle:
Principle #23Feedback

3Device complexity

If there is no combustion air inlet passage near the fuel combustion area, then the structure is simple, but combustion air cannot be controlled for flames at different positions, resulting in insufficient or excessive combustion in different areas

Engineering Contradiction:
Improvecombustion air inlet structureVSAvoidcombustion efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The combustion air inlet system is segmented into multiple independent passages, each serving specific fire holes and combustion zones. This segmentation allows precise control of air supply to different positions, ensuring reliable combustion across all areas of the combustor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Combustion air is pre-supplied through dedicated inlet passages positioned near the combustion areas before the fuel reaches those zones. This preliminary action ensures that combustion air is already in position and properly distributed when combustion occurs, improving combustion reliability.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The structure provides a brighter, more aesthetically pleasing flame with controlled combustion air distribution, ensuring sufficient combustion while reducing nitrogen oxide emissions.

Implementation Method 1

an independent combustion air inlet passage disposed under the combustor, and the combustion air inlet passage has an entrance disposed at the outside and/or outer bottom of the furnace chamber

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the combustion air inlet passage has an entrance disposed at the outside and/or outer bottom of the furnace chamber of the gas fireplace

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

a combustor and a simulated solid fuel, characterized in that the combustor has a fuel gas inlet formed thereon

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 4

the simulated solid fuel is disposed on an upper surface of the combustor, wherein the combustor may be a one-piece combustor or two or more combustor assemblies integrated as a whole

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11209170B2Gas fireplace combustion device structure
Publication Date: 2021.12.28 NINGBO RICHEN ELECTRIC APPLIANCE CO LTD
  • US11209170B2 patent drawing
  • US11209170B2 patent drawing
  • US11209170B2 patent drawing

AI summary

A gas fireplace combustion device structure includes a simulated solid fuel and a combustor under the simulated solid fuel. The combustor has a fire exit hole facing the simulated solid fuel, a combustion air inlet passage under the combustor, and a specific slot at the combustor to define a third combustion air inlet. A partition is installed under the combustor; a second combustion air inlet leading to fire exit hole is formed between the partition and the combustor; the combustion air inlet passage is provided for supplying air to the second and third combustion air inlets; a combustion air slot is formed at the middle of the simulated solid fuel to resupply combustion air to the flame above the simulated solid fuel in order to achieve a two-time sectional combustion. This invention can control and resupply combustion air to the flames in different areas to improve the combustion effect.