Gas-Flow Cryostat Feedback Control for Stable Low Temperatures

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Solution Overview

Problem

Current gas-flow cryostats face limitations in temperature stability due to lack of liquid level and flow-rate control, leading to significant errors in physical property measurements, especially at low temperatures.

Innovation Solution

Implementing a helium liquid level meter with continuous readout and a feedback control unit to regulate the liquid level in the evaporation reservoir, adjusting heat applied to the reservoir and inlet flow past the flow restrictor to maintain a stable liquid level, using a capacitive level sensor suitable for superfluid helium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed capillary or orifice is used as flow restrictor, then the device complexity is reduced, but the temperature stability deteriorates due to inability to control liquid level and flow rate

Engineering Contradiction:
Improvedevice complexityVSAvoidtemperature stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent transforms the static fixed capillary design into a dynamic system with adjustable flow restrictors and liquid level control. The flow restrictor geometry can be changed to optimize liquid flow rate, and the liquid level can be dynamically adjusted to maintain stable evaporation conditions, thereby achieving temperature stability without excessive complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes key parameters including liquid flow rate, evaporation rate, and liquid level position. By controlling these parameters through adjustable flow restrictors and level control mechanisms, the system achieves stable temperature conditions while avoiding the limitations of fixed-geometry designs

Inventive Principle:
Principle #35Parameter changes

2Power

If liquid flow rate is increased, then cooling power is improved, but temperature stability deteriorates due to vapor pressure increase and boiling temperature rise

Engineering Contradiction:
Improvecooling powerVSAvoidtemperature stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent implements feedback control by monitoring liquid level and adjusting flow restrictor settings or heating power accordingly. This feedback mechanism maintains optimal liquid level and evaporation rate, ensuring temperature stability while providing sufficient cooling power through controlled liquid flow

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If liquid flow rate is decreased, then vapor pressure is reduced, but temperature stability deteriorates due to insufficient cooling power and risk of reservoir drying

Engineering Contradiction:
Improvevapor pressure stabilityVSAvoidcooling power
Core Design Contradiction:
Stability of the object's compositionVSPower

Solution Approach 1:

The feedback control system monitors liquid level and adjusts flow restrictor settings to maintain optimal liquid flow rate. This ensures sufficient cooling power is delivered while preventing reservoir drying, and maintains stable vapor pressure through controlled evaporation conditions

Inventive Principle:
Principle #23Feedback

4Adaptability or versatility

If heaters are used to warm the specimen, then temperature control flexibility is improved, but temperature stability deteriorates due to interaction with liquid level and evaporation rate

Engineering Contradiction:
Improvetemperature control flexibilityVSAvoidtemperature stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent implements coordinated control where heater power and liquid flow rate are adjusted together based on feedback from temperature and liquid level sensors. This feedback mechanism decouples the interaction between heating and evaporation, allowing flexible temperature control while maintaining stability through balanced liquid level and flow rate management

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves high temperature stability and gas-flow stability over a wide range of temperatures, including the lowest possible temperature, by dynamically controlling the liquid level, thereby improving the accuracy of physical property measurements.

Implementation Method 1

using a capacitive level sensor suitable for superfluid helium

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

adjusting heat applied to the reservoir and inlet flow past the flow restrictor to maintain a stable liquid level

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

evaporating the liquid helium in the reservoir to create a flow of cold gas

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

A vacuum pump may be used to simultaneously pump on a small reservoir of liquid helium and to draw the evolving vapors

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 5

restricting a flow of liquid helium into an evaporation reservoir using a flow restricting element

Methodology Applied
Scientific EffectFlow restriction:

Data Source

PatentUS9618257B2Gas-flow cryostat for dynamic temperature regulation using a fluid level sensor
Publication Date: 2017.04.11 QUANTUM DESIGN INC
  • US9618257B2 patent drawing
  • US9618257B2 patent drawing
  • US9618257B2 patent drawing

AI summary

A gas-flow cryostat adapted for dynamic temperature regulation using a fluid level sensor; the cryostat further including one or more heaters coupled to various components of the cryostat. As fluid evaporates from a liquid cryogen evaporation reservoir within the cryostat, the fluid level sensor and a feedback control unit are adapted to monitor and dynamically control the level of evaporating cryogen by regulating the heaters. Accordingly, the cryostat is adapted to dynamically control temperature about a specimen region within the cryostat. The cryostat can be used in various applications, including analytical laboratory equipment for measuring various physical properties of samples. Temperature sensors are further incorporated for added control and optimization of the cryostat.