Gas Flow Meter Graphical Display for Energy Management

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Solution Overview

Problem

Existing gas flow meters in factories lack the ability to effectively manage and display real-time and historical data of compression air usage, making it cumbersome to quantify and monitor energy consumption efficiently.

Innovation Solution

A gas flow meter with a flow rate measurement unit, real-time clock, calculation unit, and storage unit that generates and displays graphical data of integrated flow amounts over time, allowing for easy tracking of usage patterns and trends.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a sensing device is connected to a network to construct a system for quantitative management of compression air, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvequantitative measurement of compression air usageVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the flow rate measurement unit, real-time clock, calculation unit, storage unit, and screen generation unit into a single integrated gas flow meter device. This merging eliminates the need for separate sensing devices and network infrastructure, achieving quantitative measurement while reducing system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The gas flow meter performs multiple functions within a single device: it measures flow rate, tracks time, calculates integrated flow amounts, stores data, and generates graphical displays. This multi-functionality replaces what would otherwise require multiple separate devices and systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If instantaneous flow rate is displayed continuously, then information availability is improved, but ease of operation deteriorates due to difficulty in grasping usage patterns

Engineering Contradiction:
Improveinformation availability on flow usageVSAvoidease of grasping usage patterns
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent transforms one-dimensional instantaneous flow rate data into a two-dimensional graphical display by plotting integrated flow amount against time. This dimensional transformation allows users to visually grasp usage patterns and trends that would be difficult to perceive from continuous numerical data alone.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The calculation unit continuously calculates integrated flow amounts in advance, and the storage unit stores these pre-processed data points. When display is needed, the graphical representation is generated immediately from pre-computed data, eliminating the need for real-time processing during display operations.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If historical flow data is stored and displayed, then productivity is improved through better energy management, but device complexity increases

Engineering Contradiction:
Improveenergy management efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent integrates the real-time clock, calculation unit, and storage unit within the flow meter device itself. This merging enables historical data storage and retrieval capabilities without requiring external systems, improving energy management productivity while keeping the device self-contained.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The gas flow meter performs its own data processing, storage, and graphical display generation without requiring external computers or network systems. The device serves itself by internally calculating integrated flow amounts, storing historical data, and generating visual representations for immediate viewing.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11099045B2Gas flow meter for graphically displaying and indicating a history of integrated flow amount
Publication Date: 2021.08.24 KEYENCE CORP
  • US11099045B2 patent drawing
  • US11099045B2 patent drawing
  • US11099045B2 patent drawing

AI summary

In a temporally continued plurality of day-and-time sections, history data included in the past day-and-time section is graphically displayed on the basis of the integrated flow amount data stored in the storage unit, as an integrated flow amount in each day-and-time section. In the day-and-time section including the current day-and-time, the integrated flow amount in the day-and-time section based on the current integrated flow amount data is successively updated and graphically displayed.