Gas-Generating Material for Micro Pump Stability

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Solution Overview

Problem

The complexity of microfluidic devices has led to a demand for simplifying micro pump structures, reducing their size, and increasing their density, while existing gas-generating materials lack high storage stability and efficient gas production capabilities.

Innovation Solution

A gas-generating material comprising an azo compound or azide compound, a tertiary amine, a photosensitizing agent, and a binder resin, specifically formulated to produce a large amount of gas per unit time with high storage stability, integrated into a micro pump design with a micro flow path for efficient gas supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing gas-generating materials are used, then the micro pump can be constructed, but the gas production amount per unit time is insufficient and storage stability is poor

Engineering Contradiction:
Improvegas production amount per unit timeVSAvoidstorage stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent uses a composite material system comprising a gas-generating agent (azo or azide compound), tertiary amine, photosensitizing agent, and binder resin. This composite formulation enables simultaneous achievement of high gas production rate and storage stability, resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the content ratios of each component within specific ranges: gas-generating agent 1-90 parts by mass, tertiary amine 0.1-50 parts by mass, photosensitizing agent 0.1-50 parts by mass, and binder resin 10-300 parts by mass. This parameter optimization enables the material to achieve both high gas production and storage stability.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If micro pump structure is simplified, then manufacturing is easier, but gas generation efficiency may be reduced

Engineering Contradiction:
Improvemicro pump structure simplificationVSAvoidgas generation efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines multiple functional components (gas-generating agent, tertiary amine, photosensitizing agent, and binder resin) into a single integrated gas-generating material layer. This merging allows the micro pump to maintain high gas generation efficiency while simplifying the overall structure by eliminating the need for separate complex subsystems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a micro pump to generate a substantial amount of gas efficiently and maintain stability over time, addressing the need for compact, high-density microfluidic systems with improved performance.

Implementation Method 1

a photosensitizing agent

Methodology Applied
Scientific EffectPhotosensitization: Photosynthesis

Implementation Method 2

an azo compound or an azide compound

Methodology Applied
Scientific EffectPhotodecomposition: Photodissociation

Implementation Method 3

a tertiary amine

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP2860167B1Gas generating material, and micropump
Publication Date: 2020.04.29 SEKISUI CHEMICAL CO LTD
  • EP2860167B1 patent drawingFigure 1~2
  • EP2860167B1 patent drawingFigure 3~4
  • EP2860167B1 patent drawingFigure 5~6

AI summary

Provided is a gas-generating material which can generate a gas in a large amount per unit time and has high storage stability. The gas-generating material 11a according to the present invention comprises a gas-generating agent that is an azo compound or an azide compound, a tertiary amine, a photosensitizing agent and a binder resin.