Gas Water Heater Parameter Switching for Dual-Fuel Ignition Reliability

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Solution Overview

Problem

The existing methods for switching gas supplies in gas water heaters, such as from natural gas to liquefied gas, often result in adjustment errors due to component differences among heaters of the same model, leading to performance deviations, excessive smoke, and ignition failures, complicating the adjustment process and increasing costs and time for training.

Innovation Solution

A parametric code transformation method that acquires dial state information from a gas supply dial switch, determines the gas supply type, and calculates a parametric code difference value by averaging differences between optimal codes for natural and liquefied gas supplies, allowing for precise transformation of parametric codes to ensure accurate operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If parametric codes are switched automatically by a gas supply dial switch, then the switching operation is simple, but component differences among gas water heaters cause performance deviations and ignition failures

Engineering Contradiction:
Improvegas supply switching operationVSAvoidignition reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent transforms parametric codes by calculating difference values between optimal codes for natural gas and liquefied gas supplies, then applying these differences to transform the base parametric code. This ensures that parameters such as proportional valve pressures and fan wind speeds are adjusted according to the specific heat values of different gas supplies, compensating for component variations and ensuring reliable ignition and performance.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If parametric codes are transformed using fixed difference values, then the transformation process is simplified, but component variations among heaters of the same model cause adjustment errors

Engineering Contradiction:
Improvetransformation process complexityVSAvoidparametric code accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent pre-calculates optimal parametric codes for multiple gas water heaters of the same model when supplied with different gas types (natural gas and liquefied gas). These optimal codes and their difference values are stored in advance, allowing the system to quickly transform parametric codes during operation without complex real-time calculations, while maintaining high accuracy by selecting from pre-optimized values.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system determines the actual gas supply type through dial state information and uses this feedback to select the appropriate transformed parametric code. This ensures that the correct parametric code is applied based on the actual operating conditions, compensating for component variations and maintaining manufacturing precision.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If multiple parametric codes are adjusted manually, then the adjustment precision can be improved, but the training cost and time for installers increase significantly

Engineering Contradiction:
Improveparametric code adjustment precisionVSAvoidadjustment training time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The gas water heater automatically determines the gas supply type through the gas supply dial switch and autonomously transforms the parametric codes using pre-calculated difference values. This self-service capability eliminates the need for installers to manually adjust multiple parametric codes, removing the requirement for extensive training while ensuring high adjustment precision through the automated transformation process.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3653948B1Gas water heater and parametric code transformation method and apparatus therefor
Publication Date: 2024.08.21 WUHU MIDEA KITCHEN & BATH APPLIANCES MFG CO LTD
  • EP3653948B1 patent drawingFigure 1~3
  • EP3653948B1 patent drawing
  • EP3653948B1 patent drawing

AI summary

A gas water heater and a parametric code transformation method and apparatus therefor. The gas water heater comprises a gas source dial switch (100). The transformation method comprises the following steps: (S1) acquiring dial state information of a gas source dial switch (100), and determining a gas source of a gas water heater according to the dial state information, wherein the gas source of the gas water heater comprises natural gas and liquefied gas; (S2) if the gas source is natural gas, transforming a parametric code of the gas water heater into a first parametric code; and (S3) if the gas source is liquefied gas, acquiring a parametric code difference value, and transforming the parametric code of the gas water heater into a second parametric code according to the first parametric code and the parametric code difference value.