Gas Heating Smoking Article Using Premixed Propane Flame

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Solution Overview

Problem

Current e-cigarettes face issues with lithium battery overheating, limited tobacco extraction, and taste, which makes them unsuitable for long-term smokers, and traditional cigarettes produce harmful combustion products like tar and carbon monoxide.

Innovation Solution

A gas heating smoking article that uses a premixed gas flame to heat cigarette consumable items or aerosol generation consumable items, eliminating the need for batteries and minimizing harmful combustion products by using a combustion device with a step escapement system and heat collection unit to generate aerosol similar to traditional cigarettes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional cigarettes are used, then smokers experience the pleasant feeling from nicotine, but large quantities of tar and harmful substances are generated

Engineering Contradiction:
Improveharmful substancesVSAvoidsmoking experience
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent extracts and removes the harmful combustion process from the smoking experience. By using a gas heating device to heat tobacco extract solution instead of burning tobacco directly, the system separates the nicotine delivery function from the harmful combustion process, eliminating tar and carbon monoxide while preserving the nicotine effect.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a gas heating device as an intermediary between the tobacco extract solution and the user. This intermediary device heats the tobacco extract solution to generate aerosol without direct combustion, acting as a mediator that delivers nicotine while avoiding the harmful effects of traditional cigarette combustion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If e-cigarettes are used, then tar and harmful combustion products are eliminated, but lithium battery overheating and limited tobacco extraction occur

Engineering Contradiction:
Improvetar and harmful combustion productsVSAvoidbattery safety
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent replaces the electrical heating system (battery-based) with a gas heating system. By substituting the mechanical/electrical energy source (lithium battery) with a chemical energy source (gas fuel), the system eliminates battery overheating risks while maintaining the ability to heat tobacco extract solution and generate aerosol.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-generated harmful factors

If e-cigarettes use heating elements, then combustion is avoided, but heating element overheating causes carbon degradation

Engineering Contradiction:
Improveincomplete combustion and pyrolysis productsVSAvoidheating element temperature
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The patent introduces gas flame as an intermediary heating source instead of direct contact with heating elements. The gas flame transfers heat to the tobacco extract solution without requiring the solution to contact high-temperature heating surfaces, preventing carbon degradation and overheating issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the heating method from direct contact heating (heating elements touching the solution) to radiant heating (gas flame heating the solution). This parameter change in the heating mechanism allows for effective heating without the temperature control issues and carbon degradation associated with direct heating elements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces harmful products from tobacco combustion, eliminates tar and carbon monoxide, and provides a safer, healthier smoking experience with a similar taste to traditional cigarettes, addressing the limitations of e-cigarettes and traditional smoking.

Implementation Method 1

combustion device using propane or butane premixed with air before combustion

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

heat generated from the combustion is transferred to air path to heat air inside the air path

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 3

the high-temperature air flow will vaporize the volatiles contained in the cut tobaccos and generate visible aerosol

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentEP3850966B1A gas combustion heating smoking article
Publication Date: 2022.11.09 HON LIK
  • EP3850966B1 patent drawingFigure 1a
  • EP3850966B1 patent drawingFigure 1b~4
  • EP3850966B1 patent drawingFigure 5-1~5-5

AI summary

A gas heating smoking article, with puff mouth piece (4), wherein the smoking article includes smoking article housing (1), combustion device (3) attached on the housing (1), aerosol generation consumable items (1104); such combustion device (3) using propane or butane premixed with air before combustion, heat generated from the combustion is used to bake the aerosol generation consumable items (1104).