Gas Fuel Injector Layout in Intake Passage to Prevent Abnormal Combustion

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Solution Overview

Problem

Fuel gas remaining in the air supply passage can lead to abnormal combustion due to unintended ignition, which is not adequately addressed in existing engine designs.

Innovation Solution

The engine configuration includes a surge tank positioned above the intake port, with a communication passage connecting it to the intake port, and gas fuel injectors placed below the central axis of this passage, ensuring quick discharge of gas fuel and preventing residual fuel ignition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the fuel gas is injected into the air supply passage, then the fuel gas can be supplied to the combustion chamber, but the fuel gas may remain in the air supply passage and cause abnormal combustion

Engineering Contradiction:
Improvefuel gas supply efficiencyVSAvoidcombustion stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The injection port is positioned asymmetrically on the lower side of the communication passage rather than at the center, creating an asymmetric flow pattern that directs fuel gas toward the intake port and prevents pooling in the surge tank

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The injection port is positioned not only laterally but also vertically (in the up-down direction) below the central axis, utilizing the vertical dimension to create a downward flow direction that leverages gravity and pressure differential to quickly discharge fuel gas from the communication passage

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the fuel gas remains in the air supply passage, then the system is simple, but abnormal combustion occurs due to unintended ignition

Engineering Contradiction:
Improveinjection system simplicityVSAvoidabnormal combustion
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The invention converts the potential harm of residual fuel gas into a benefit by positioning the injection port to create a flow pattern where the injected fuel gas itself acts as a purge mechanism, pushing remaining fuel gas toward the intake port and preventing accumulation that could lead to abnormal combustion

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents gas fuel from remaining and suppresses abnormal combustion, improving discharge performance and reducing the risk of unintended ignition.

Implementation Method 1

a gas fuel injector that injects a gas fuel; wherein an injection port of the gas fuel injector is provided in the communication passage

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

the gas fuel can be prevented from remaining and the occurrence of abnormal combustion can be suppressed

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS20260009367A1engine
Publication Date: 2026.01.08 YANMAR HLDG CO LTD
  • US20260009367A1 patent drawing
  • US20260009367A1 patent drawing
  • US20260009367A1 patent drawing

AI summary

To provide an engine capable of avoiding remaining of gas fuel and suppressing the occurrence of abnormal combustion. An engine includes: a cylinder head; an intake port that is formed in the cylinder head; a surge tank placed on one side in an up-down direction with respect to an inlet portion of the intake port; a communication passage that communicates between the surge tank and the intake port; and a gas fuel injector that injects a gas fuel. An injection port of the gas fuel injector is provided in the communication passage only on an other side in the up-down direction with respect to a central axis of the communication passage.