Gas Laser Temperature Control with Split Precision Cooling Loops

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Solution Overview

Problem

Current temperature control systems for gas lasers lack efficiency in managing temperature variations across different components, requiring high-precision control for some parts and low-precision control for others, leading to increased cooling capacities and apparatus size without optimal energy savings.

Innovation Solution

A temperature controller for gas lasers is designed with separate piping systems for high-precision and low-precision temperature control, utilizing chillers to generate cooling agents that are reused, reducing the number of chillers and pipes needed, and allowing for parallel connections to efficiently manage temperature across multiple components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate temperature control systems are used for high-precision and low-precision components, then temperature control precision is improved, but device complexity and apparatus size increase

Engineering Contradiction:
Improvetemperature control precisionVSAvoidnumber of chillers and pipes
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The temperature control system is segmented into two distinct piping systems: a first piping system for high-precision temperature control of the discharge portion, and a second piping system for low-precision temperature control of other components. This segmentation allows each system to be optimized independently, with the first system using chillers with higher cooling capacity and the second system using chillers with lower cooling capacity, thereby reducing overall system complexity while maintaining required precision levels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different components of the gas laser are assigned different temperature control precision requirements based on their functional importance. The discharge portion, which requires high-precision control for stable laser output, is connected to the first piping system with higher precision chillers. Other components that can tolerate larger temperature variations are connected to the second piping system with lower precision chillers, optimizing resource allocation and reducing overall system complexity.

Inventive Principle:
Principle #3Local quality

2Temperature

If high cooling capacity is provided for all components, then temperature control capability is improved, but energy consumption increases

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system applies different cooling capacities to different components based on their actual needs. The first chiller unit, dedicated to the discharge portion, is designed with higher cooling capacity to maintain precise temperature control for optimal laser performance. The second chiller unit, serving other components, has lower cooling capacity since these components tolerate broader temperature ranges, thereby significantly reducing total energy consumption.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of providing excessive cooling capacity to all components uniformly, the system provides partial cooling capacity matched to actual requirements. The high-precision first piping system receives sufficient cooling power only where needed for laser stability, while the second piping system receives adequate but not excessive cooling for non-critical components, eliminating energy waste from over-cooling.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances energy savings and downsizes the apparatus by optimizing cooling capacities and reducing the number of chillers and pipes, while maintaining effective temperature control across various components.

Implementation Method 1

a chiller which cools down the discharge portion and the power supply apparatus

Methodology Applied
Scientific EffectHeat removal: Cooling

Implementation Method 2

a heat exchanger cooling or heating cooling water to be supplied to the discharge portion via the pipe

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS8811438B2Temperature controller for gas laser
Publication Date: 2014.08.19 GIGAPHOTON INC
  • US8811438B2 patent drawing
  • US8811438B2 patent drawing
  • US8811438B2 patent drawing

AI summary

A temperature controller for a gas laser which controls temperatures of a plurality of temperature-controlled apparatuses including a first temperature-controlled portion requiring a high-precision temperature-control and a second temperature-controlled portion requiring a low-precision temperature-control as compared with the first temperature-controlled portion and allowing a temperature-control with a low or high temperature as compared with the first temperature-controlled portion, comprises a first temperature control portion generating a cooling agent or a heating agent for adjusting a temperature of each first temperature-controlled portion, a second temperature control portion generating a cooling agent or a heating agent for adjusting a temperature of each second temperature-controlled portion, a first piping system connecting the first temperature control portion and each first temperature-controlled portion in parallel, and a second piping system connecting the second temperature control portion and each second temperature-controlled portion in parallel.