Gas Laser System Power Failure Gas State Preservation

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Solution Overview

Problem

Existing gas laser systems face difficulties in maintaining a laser gas state during power failures, leading to challenges in omitting part of the gas exchanging process at reactivation, which prolongs the time to resume discharging.

Innovation Solution

A gas laser system with a power storage unit and control unit that detects power reduction, allowing the gas supply and discharge valves to be sealed, maintaining the gas flow path in a sealed state during power failures, thus preserving the laser gas state for quick reactivation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the laser oscillator is stopped normally and gas exchange is performed, then the laser gas state is maintained for next activation, but when power failure occurs the stop operation cannot be performed normally and gas exchange process cannot be omitted

Engineering Contradiction:
Improvemaintenance of laser gas state during power failureVSAvoidaddition of power storage unit and control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit is configured to detect power failure and automatically seal the gas flow path before the gas exchange process would normally occur. This preliminary sealing action prevents the loss of laser gas state during power failure, allowing the system to maintain its operational condition without requiring full gas exchange upon reactivation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A power storage unit (uninterruptible power source) is introduced as an intermediary between the main power supply and the laser oscillator. This intermediary component provides backup power during power failures, enabling the control unit to detect the failure condition and seal the gas flow path, thereby maintaining the laser gas state.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If power storage unit and control unit are added to detect power reduction and seal gas flow path, then laser gas state is maintained during power failures, but device complexity increases

Engineering Contradiction:
Improvemaintenance of laser gas state during power failureVSAvoidaddition of power storage unit, power reduction detection unit, and control unit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit performs multiple functions: it controls the gas supply and discharge unit during normal operation, detects power failure conditions, and automatically seals the gas flow path when power failure is detected. By consolidating these functions into a single control unit, the system achieves reliable laser gas state maintenance while minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically detects power failure and seals the gas flow path without requiring manual intervention. The control unit monitors the power supply status and autonomously takes corrective action by controlling the gas supply and discharge unit to seal the flow path, thereby maintaining the laser gas state through self-service operation.

Inventive Principle:
Principle #25Self-service

3Loss of time

If gas supply and discharge unit is controlled to seal gas flow path during power failure, then activation time is reduced upon power recovery, but control precision requirements increase

Engineering Contradiction:
Improveactivation time for laser oscillatorVSAvoiddetection of power reduction state
Core Design Contradiction:
Loss of timeVSDifficulty of detecting and measuring

Solution Approach 1:

The power reduction detection unit continuously monitors the power supply status and provides feedback to the control unit. When the detected power level indicates a power failure condition, the control unit receives this feedback and automatically controls the gas supply and discharge unit to seal the gas flow path, thereby maintaining the laser gas state and reducing activation time upon power recovery.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the gas laser system to maintain the laser gas state during power failures, allowing for immediate resumption of discharging upon power recovery without the need for a full preparatory operation, reducing activation time.

Implementation Method 1

a power storage unit configured to store the power supplied from the power supply unit

Methodology Applied
Scientific EffectEnergy storage: Accumulator (energy)

Implementation Method 2

control the gas supply and discharge unit by using the power stored in the power storage unit so as to seal the gas flow path

Methodology Applied
Scientific EffectGas flow control: Valve

Data Source

PatentUS9147994B2Gas laser system capable of maintaining laser gas state during power supply cutoff
Publication Date: 2015.09.29 FANUC LTD
  • US9147994B2 patent drawing
  • US9147994B2 patent drawing
  • US9147994B2 patent drawing

AI summary

A gas laser system including: a laser oscillator; a power supply unit for supplying power to the laser oscillator; a power storage unit for storing the power supplied from the power supply unit; a power reduction detection unit for detecting a power reduction state where a value of the power supplied from the power supply unit falls below a power value enabling the laser oscillator to normally operate; and a control unit for controlling the gas supply and discharge unit by using the power stored in the power storage unit so as to seal the gas flow path, when the power reduction detection unit detects the power reduction state.