Gas-Liquid Separation Tank With Floating Valve to Reduce Capacity

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Solution Overview

Problem

In cooling devices using phase change cycles, the accumulation of refrigerant liquid in tanks can lead to overflow into vapor pipes, hindering vapor flow and reducing heat transport efficiency, necessitating increased tank capacity to prevent overflow.

Innovation Solution

A gas-liquid separation device with a tank that stores refrigerant liquid on its lower surface and a floating regulating valve that closes the space between the tank and vapor pipe, preventing refrigerant liquid from flowing back into the vapor pipe.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tank capacity is increased to prevent refrigerant liquid overflow, then reliability is improved, but device complexity and space requirements worsen

Engineering Contradiction:
Improveprevention of refrigerant liquid overflowVSAvoidtank capacity
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

A regulating valve is introduced as an intermediary component between the tank and vapor pipe. The valve includes a float that rises with liquid level and a valve body that seals the vapor pipe opening, preventing refrigerant liquid from overflowing into the vapor pipe while maintaining a compact tank design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The regulating valve changes its position parameter based on liquid level height. As the refrigerant liquid level rises, the float rises accordingly, moving the valve body to seal the vapor pipe opening, thus dynamically adapting to liquid level changes without requiring increased tank capacity.

Inventive Principle:
Principle #35Parameter changes

2Volume of stationary object

If tank capacity is reduced, then device complexity and space requirements are improved, but reliability deteriorates due to potential liquid overflow

Engineering Contradiction:
Improvetank capacityVSAvoidprevention of refrigerant liquid overflow
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The regulating valve acts as a protective intermediary that enables the use of a smaller tank by actively preventing liquid overflow. The float-valve mechanism monitors liquid level and seals the vapor pipe connection when the liquid reaches a critical level, ensuring reliability despite reduced tank capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If refrigerant liquid accumulates in the tank, then gas-liquid separation is improved, but heat transport efficiency worsens due to potential overflow into vapor pipe

Engineering Contradiction:
Improvegas-liquid separationVSAvoidheat transport efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The regulating valve serves as a protective barrier that allows effective gas-liquid separation in the tank while preventing the harmful overflow of liquid into the vapor pipe. This maintains both good separation and high heat transport efficiency by blocking the overflow path at the vapor pipe opening.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for reduced tank capacity while maintaining efficient gas-liquid separation, preventing refrigerant liquid overflow and ensuring continuous operation by using a floating valve to seal the space between the tank and vapor pipe.

Implementation Method 1

a regulating valve (12) capable of floating on the refrigerant liquid (CL)

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

the tank (13) being capable of storing refrigerant liquid (CL) of the refrigerant vapor (CV) on a lower surface

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS10801786B2Gas-liquid separation device, rear door, cooling device, and gas-liquid separating method
Publication Date: 2020.10.13 CLOUD BYTE LLC
  • US10801786B2 patent drawing
  • US10801786B2 patent drawing
  • US10801786B2 patent drawing

AI summary

The present invention provides a gas-liquid separation device, a rear door, a cooling device, and a gas-liquid separating method capable of reducing the tank capacity. The gas-liquid separation device includes a tank (13) which is provided in a heat receiving section configured to recover exhaust heat from a cooling object, and has a refrigerant vapor inflow section (13a) into which a refrigerant vapor flowing out from the heat receiving section via a vapor pipe (2) is introduced, and a refrigerant gas outflow section (13b) from which the refrigerant gas of the refrigerant vapor is discharged, the tank being capable of storing refrigerant liquid of the refrigerant vapor on a lower surface; and a regulating valve (12) which floats on the refrigerant liquid stored in the tank (13) and closes a space between the vapor pipe (2) and the tank (13).