Gas Network Leak And Obstruction Detection Without Topology Mapping

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Solution Overview

Problem

Existing methods are inadequate for detecting and quantifying leaks and obstructions in complex gas networks under pressure or vacuum, as they are designed for long, straight pipelines and do not account for the complexities of real-world gas networks.

Innovation Solution

A method that utilizes a network of sensors to detect physical parameters of gas at different locations, combined with controllable relief and throttle valves, to create a mathematical model that can identify and quantify leaks and obstructions by simulating scenarios and comparing sensor readings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing leak detection methods are used in complex gas networks, then detection capability in simple pipelines is maintained, but detection accuracy and reliability deteriorate due to network complexity

Engineering Contradiction:
Improveleak detection reliabilityVSAvoidgas network complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The complex gas network is segmented into multiple analysis zones or sections, each monitored independently. The system divides the network topology into manageable segments, allowing leak detection algorithms to process each segment separately while maintaining overall network coverage. This segmentation reduces the computational complexity and improves detection reliability by focusing analysis on specific network portions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A central control unit or software platform acts as an intermediary between the distributed sensors/valves and the leak detection algorithm. This intermediary processes raw sensor data, coordinates valve operations, and synthesizes information from multiple sources to generate leak detection decisions, thereby managing the complexity of coordinating multiple network components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If traditional leak detection methods are applied, then detection in long straight pipelines is effective, but detection capability deteriorates in complex network topologies

Engineering Contradiction:
Improveleak detection precisionVSAvoidnetwork topology adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system dynamically adapts its detection strategy based on the specific network topology being monitored. The control unit adjusts measurement intervals, valve operation sequences, and analysis parameters according to the complex network configuration, allowing the same system to maintain high detection precision across diverse topology types rather than relying on fixed detection methods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters such as pressure differential thresholds, flow rate monitoring levels, and valve positioning sequences to match the specific characteristics of the gas network topology. By adjusting these parameters based on network complexity and configuration, the system maintains measurement precision across different network types.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple sensors and valves are deployed in complex networks, then detection coverage is improved, but system complexity and operational difficulty increase

Engineering Contradiction:
Improvedetection coverageVSAvoidsystem operation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs self-diagnosis and automatic calibration by having the control unit automatically coordinate sensor readings and valve operations without requiring manual intervention. The system self-adjusts based on baseline measurements taken during normal operation, reducing the operational burden on users while maintaining comprehensive detection coverage across the complex network.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control unit continuously receives feedback from sensors and automatically adjusts valve positions and measurement parameters to optimize detection performance. This closed-loop feedback mechanism simplifies operation by allowing the system to self-regulate based on real-time network conditions, eliminating the need for complex manual control procedures.

Inventive Principle:
Principle #23Feedback

4Productivity

If mathematical modeling is used to detect leaks and obstructions simultaneously, then detection capability is improved, but computational complexity increases

Engineering Contradiction:
Improvedetection efficiencyVSAvoidcomputational model complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system applies mathematical modeling selectively to specific network segments or only when anomalies are detected, rather than continuously processing the entire network. This partial application of complex computational models maintains high detection efficiency for critical issues while reducing overall computational burden during normal operation.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system replaces complex physical measurement devices with mathematical models that compute leak and obstruction detection based on sensor data. By using computational algorithms to substitute for additional physical sensors and actuators, the system achieves simultaneous detection capability while managing computational complexity through software-based solutions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12331892B2Gas network and method for the simultaneous detection of leaks and obstructions in a gas network under pressure or vacuum
Publication Date: 2025.06.17 ATLAS COPCO AIRPOWER NV
  • US12331892B2 patent drawing
  • US12331892B2 patent drawing

AI summary

A method is provided for the simultaneous detection, localization, and quantification of leaks and obstructions in a gas network under pressure or vacuum. The gas network includes: one or more sources of compressed gas or vacuum; one or more consumers or consumer areas of compressed gas or vacuum applications; pipelines or a network of pipelines to transport the compressed gas or vacuum from the sources to the consumers, consumer areas or applications; a plurality of sensors providing one or more physical parameters of the gas at different times and locations within the gas network. The gas network is further provided with controllable or adjustable relief valves, controllable or adjustable throttle valves and possibly one or a plurality of sensors capable of monitoring the status or state of the relief valves and/or throttle valves.