Gas Pipeline IoT Monitoring for Dynamic Maintenance Prioritization

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Solution Overview

Problem

Current gas pipeline monitoring systems lack efficiency and generalization, failing to reflect the operational impact and usage variations of gas pipelines, leading to inefficient manual periodic inspections and potential safety hazards.

Innovation Solution

A smart gas Internet of Things (IoT) system that integrates government and gas company platforms to collect and analyze operation and usage data, determining candidate pipelines for maintenance based on importance and impurity accumulation, and adjusting monitoring devices and storage resources for timely maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual periodic inspection is used to monitor gas pipelines, then the system is simple to operate, but the monitoring efficiency and generalization ability are poor

Engineering Contradiction:
Improvemonitoring efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual periodic inspection with an automated sensor network platform that collects pipeline operation data (pressure, flow, temperature) and gas user consumption data. This mechanical-to-automated substitution dramatically improves monitoring efficiency while the modular platform architecture keeps system complexity manageable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service through automatic data collection from sensors, automated risk assessment algorithms that evaluate pipeline safety without human intervention, and automated generation of maintenance instructions. This eliminates the need for manual inspection while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If preset manual periodic inspection is used, then the inspection schedule is easy to manage, but it cannot reflect the actual operational impact and usage variations of gas pipelines

Engineering Contradiction:
Improveadaptability to operational variationsVSAvoidoperational simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent implements dynamic inspection scheduling where the inspection frequency and focus are automatically adjusted based on real-time pipeline operation data and gas consumption patterns. High-risk pipelines with significant usage variations receive more frequent monitoring, while stable pipelines require less attention, making the system adaptable without being operationally complex.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes monitoring parameters (inspection frequency, sensor thresholds, risk weights) based on pipeline-specific operational data and gas consumption patterns. This allows each pipeline to be monitored according to its actual conditions rather than a fixed schedule, achieving high adaptability through automated parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If monitoring is performed independently on different gas pipelines based on resident number and building number, then the monitoring approach is simple to implement, but the applicability is poor due to extremely low incidence of gas pipeline failures

Engineering Contradiction:
Improvemonitoring reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a universal sensor network platform that can monitor multiple gas pipelines simultaneously using standardized sensor nodes. Each sensor node is multi-functional, measuring pressure, flow, and temperature while also detecting leakage. This universal approach improves reliability through comprehensive monitoring while keeping individual node complexity low.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements continuous feedback loops where sensor data from multiple pipelines is automatically collected, analyzed, and used to update risk assessments. This feedback mechanism improves monitoring reliability by continuously adapting to actual pipeline conditions and failure patterns across the entire network, rather than relying on static resident/building-based classifications.

Inventive Principle:
Principle #23Feedback

4Measurement precision

If comprehensive monitoring data is collected for all pipelines, then the assessment accuracy is high, but the storage resource requirements become excessive

Engineering Contradiction:
Improveassessment accuracyVSAvoidstorage resource consumption
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent applies local quality by storing comprehensive monitoring data only for high-risk pipelines and key parameters for all pipelines, while storing summarized or reduced data for low-risk pipelines. The sensor network platform automatically prioritizes data retention based on pipeline risk assessment, maintaining high assessment accuracy for critical pipelines while reducing overall storage requirements.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system extracts and stores only the most critical monitoring parameters (pressure anomalies, flow deviations, temperature changes indicating leakage) at high resolution, while storing other parameters at lower resolution or aggregating them over time. This selective extraction maintains assessment accuracy for safety-critical parameters while significantly reducing total storage resource consumption.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250348852A1Smart gas internet of things system for monitoring target pipeline
Publication Date: 2025.11.13 CHENGDU QINCHUAN IOT TECH CO LTD
  • US20250348852A1 patent drawing
  • US20250348852A1 patent drawing
  • US20250348852A1 patent drawing

AI summary

A smart gas Internet of Things (IoT) system for monitoring a target pipeline is provided. The government safety supervision and management platform is configured to: obtain operation data of a gas pipeline in a monitoring area and gas use data of a corresponding gas user; obtain candidate pipeline information; creating a global map structure based on the gas operation map structure; update an importance of each node based on an overall importance; determine target pipeline information based on an updated importance of each node and the candidate pipeline information; send the target pipeline information to the gas company management platform; generate and transmit, based on the target pipeline information, a maintenance instruction to the device object platform; send the monitoring adjustment instruction to the plurality of target monitoring devices; and send the storage allocation instruction to the storage unit.