Gas Piston Spring Plunger Recoil Bouncing

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Solution Overview

Problem

Gas-powered weapons experience energy loss and bouncing of closure parts due to the recoil of gas pistons, which can prevent cartridge ignition, especially in weapons with limited installation space.

Innovation Solution

Integration of a spring and plunger within the gas piston, where the plunger is supported in the weapon housing, allowing the gas piston to be reset by gas pressure and then returned to its starting position by the compressed spring, preventing bouncing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gas piston recoils after the working stroke, then the gas piston can be reset for the next cycle, but the closure parts bounce and energy is lost preventing cartridge ignition

Engineering Contradiction:
Improvecartridge ignition reliabilityVSAvoidbouncing and energy loss
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A buffer element is introduced as an intermediary component between the gas piston and the closure parts. This buffer absorbs the recoil impulse and prevents direct impact, thereby eliminating bouncing and energy loss while ensuring reliable cartridge ignition. The buffer acts as a mediator that decouples the harmful recoil motion from the ignition mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a closing spring sleeve is used to return the gas piston to starting position, then the gas piston is reset, but energy is removed from advancing closure parts causing bouncing

Engineering Contradiction:
Improvegas piston reset functionVSAvoidenergy loss and bouncing
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The buffer element serves as an intermediary that allows the gas piston to be returned to the starting position without directly impacting the closure parts. It absorbs the recoil energy and provides a controlled return motion, preventing the harmful bouncing effect while maintaining the ease of operation for resetting the gas piston.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer element provides beforehand cushioning by being positioned to absorb the recoil impulse before it can transfer to the closure parts. This pre-cushioning prevents the harmful bouncing effect from occurring in the first place, ensuring smooth operation throughout the reset cycle.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If additional components are added to prevent bouncing, then bouncing is prevented, but the weapon structure becomes more complex and installation space is reduced

Engineering Contradiction:
Improveoperation smoothnessVSAvoidweapon structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The buffer element is merged with the existing gas piston assembly, integrating the bouncing prevention function into the current structure. This combination approach adds minimal complexity while effectively preventing bouncing, as the buffer becomes part of the gas piston mechanism rather than a separate component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The buffer element is nested within the existing weapon structure, specifically integrated into the gas piston assembly. This nesting approach allows the bouncing prevention function to be accommodated within the existing installation space without significantly increasing device complexity or requiring additional space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures unimpeded advancement of closure parts and prevents bouncing, allowing for efficient operation in limited installation spaces without requiring reworking of existing weapons.

Implementation Method 1

a spring and a plunger are built into the gas piston, wherein the plunger is supported on or in the weapon housing

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

the gas piston is pushed back into its starting position by the compressed spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

the gas piston is impinged upon by the gas circulating around the gas piston 3

Methodology Applied
Scientific EffectGas pressure: Pressure Increase

Data Source

PatentUS11480400B2Gas piston and weapon
Publication Date: 2022.10.25 RHEINMETALL WAFFE MUNITION GMBH
  • US11480400B2 patent drawing
  • US11480400B2 patent drawing
  • US11480400B2 patent drawing

AI summary

The invention relates to a gas piston for a weapon, which is characterized by a spring introduced in the gas piston and a plunger, which engages on one end of the spring, wherein the spring is supported by the other end at the end of the gas piston opposite the plunger. This gas piston can be a component of a gas piston assembly having a counter piston, which is for use in a weapon. The gas piston or the plunger is supported e.g. on the weapon housing. With the special construction of the gas piston or the gas piston assembly formed with same, the gas piston can be transferred from a working position into a resting position within a weapon housing of the weapon.