Gas Production System Frequency Control for Plasma Energy Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional gas production systems using catalysts and plasma face inefficiencies in energy usage due to inappropriate electronic energy settings for the treatment target gas, leading to reduced product gas yield and energy efficiency.

Innovation Solution

A gas production system that includes voltage generation, plasma generation, and frequency setting means to adjust the voltage frequency based on the treatment target gas, optimizing electronic energy for vibrational excitation and reducing excessive electron density, thereby enhancing the synergistic effect of catalyst and plasma reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high voltage is applied at extremely low frequency to generate plasma, then plasma with great electronic energy is generated, but gas reactive material is ionized or dissociated instead of vibrational excitation, reducing product gas yield and energy efficiency

Engineering Contradiction:
Improveenergy efficiencyVSAvoidproduct gas yield
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent applies parameter changes by adjusting the frequency of high voltage applied to the plasma generation electrodes. Specifically, the frequency is set within a predetermined range (e.g., 1 kHz to 1 MHz) to control the electronic energy of plasma, thereby promoting vibrational excitation rather than ionization or dissociation of gas reactive materials. This optimization of the frequency parameter resolves the contradiction between energy efficiency and product gas yield.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high voltage frequency is set extremely high to increase plasma generation frequency, then electron density becomes excessive, but power consumption increases, reducing energy efficiency

Engineering Contradiction:
Improveplasma generation frequencyVSAvoidenergy efficiency
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the frequency parameter of high voltage applied to plasma generation electrodes, setting it within a predetermined range (e.g., 1 kHz to 1 MHz) to achieve appropriate electron density and electronic energy levels. This prevents excessive power consumption while maintaining effective plasma generation frequency, thereby resolving the contradiction between productivity and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If catalyst reaction field is set to extremely high temperature to increase product gas yield, then great thermal energy must be inputted, but energy efficiency is low and production cost is high

Engineering Contradiction:
Improveproduct gas yieldVSAvoidenergy efficiency
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces thermal energy input with plasma energy input by applying high voltage to generate plasma in the catalyst reaction field. The plasma provides electronic energy that promotes vibrational excitation of gas reactive materials at lower temperatures, thereby resolving the contradiction between product gas yield and energy efficiency by substituting the thermal mechanism with a plasma-based mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the energy input parameter from thermal energy to plasma electronic energy by applying high voltage within a predetermined frequency range. This parameter change enables the system to achieve effective gas reactive material activation without requiring extremely high temperatures, thus resolving the contradiction between productivity and energy efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the yield of product gas while achieving high energy efficiency by appropriately setting the electronic energy of plasma, promoting vibrational excitation and minimizing ionization or dissociation.

Implementation Method 1

plasma generation means for generating the plasma to be applied to the catalyst

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

the gas reactive material comes into an ionized or dissociated state, or a vibrational excited state

Methodology Applied
Scientific EffectVibrational excitation:

Implementation Method 3

an electron in the plasma collides with the gas reactive material in the treatment target gas

Methodology Applied
Scientific EffectElectron collision:

Data Source

PatentUS11987498B2Gas production system and gas production method
Publication Date: 2024.05.21 MITSUBISHI ELECTRIC CORP
  • US11987498B2 patent drawing
  • US11987498B2 patent drawing
  • US11987498B2 patent drawing

AI summary

This gas production system includes: a gas production device having a reactor forming a flow path for a treatment target gas, a first electrode and a second electrode to which voltage is applied, and a catalyst layer provided in the flow path and containing a catalyst; voltage generation means for generating voltage to be applied to the first electrode and the second electrode; and gas supply means for supplying the treatment target gas to the gas production device. The voltage generation means has frequency setting means for setting the frequency of the voltage in accordance with the treatment target gas, plasma generated between the first electrode and the second electrode is applied to the catalyst layer, and the treatment target gas is reformed to obtain a product gas.