Gas Purification System for H2S and CO2 Separation

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Solution Overview

Problem

Gasification systems face challenges in isolating hydrogen sulfide (H2S) from carbon dioxide (CO2) due to their similar gaseous streams and solubility profiles, making it difficult to meet high recovery requirements for sulfur processing and carbon capture simultaneously.

Innovation Solution

A gas purification system is designed with a solvent stream saturated in CO2 and operated at a pressure within a certain tolerance of the H2S stream, allowing selective removal of H2S from a gas mixture containing both CO2 and H2S, followed by solvent stripping to enhance H2S concentration and CO2 recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional gas purification methods are used to remove H2S and CO2, then both gases can be removed from the gas stream, but it is difficult to isolate H2S from CO2 due to their similar solubility profiles

Engineering Contradiction:
Improveseparation precision of H2S from CO2VSAvoidcomplexity of purification system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The purification system is divided into two distinct sections: a first section for CO2 removal using a CO2 absorber, and a second section for H2S removal using an H2S absorber. This segmentation allows each section to target specific gases independently, achieving precise separation of H2S from CO2 despite their similar solubility profiles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A solvent stream acts as an intermediary medium that selectively absorbs CO2 in the first section, creating a CO2-depleted stream that then enters the second section for H2S removal. The solvent stream mediates the separation process by exploiting differences in gas-solvent interactions to achieve precise isolation of H2S from CO2.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high recovery requirements for sulfur processing are met, then H2S removal efficiency is improved, but carbon capture efficiency may be compromised

Engineering Contradiction:
ImproveH2S recovery efficiencyVSAvoidcarbon capture reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system segments the gas purification process into two independent absorption sections, allowing optimized H2S removal in the second section without compromising CO2 capture in the first section. Each section can be independently tuned to meet specific recovery requirements for both sulfur processing and carbon capture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The CO2 absorber performs preliminary action by removing CO2 from the gas stream before the H2S absorber processes the gas. This preliminary CO2 removal prevents interference with subsequent H2S absorption, ensuring both high H2S recovery efficiency and reliable carbon capture.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If a single solvent system is used to remove both H2S and CO2, then device complexity is reduced, but manufacturing precision for separating the two gases deteriorates

Engineering Contradiction:
Improvesimplicity of purification systemVSAvoidseparation precision of H2S from CO2
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system uses two separate absorption sections with different solvent systems: a CO2 absorber using a CO2-selective solvent and an H2S absorber using an H2S-selective solvent. This segmentation of absorption functions achieves precise separation of H2S from CO2 while maintaining reasonable system simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The purification system achieves multi-functionality by handling both CO2 and H2S removal through a coordinated two-section process. The first section universally targets CO2 removal, while the second section universally targets H2S removal, together providing comprehensive gas purification with precise separation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables enhanced H2S recovery for sulfur processing while maintaining high levels of carbon capture, improving the efficiency of gas purification in integrated gasification combined cycle (IGCC) systems.

Implementation Method 1

a solvent stream saturated in CO2 and operated at a pressure within a certain tolerance of the H2S stream, allowing selective removal of H2S from a gas mixture containing both CO2 and H2S

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

followed by solvent stripping to enhance H2S concentration and CO2 recovery

Methodology Applied
Scientific EffectFlash evaporation: Flash Evaporation

Data Source

PatentUS8945292B2System for recovering acid gases from a gas stream
Publication Date: 2015.02.03 AIR PROD & CHEM INC
  • US8945292B2 patent drawing
  • US8945292B2 patent drawing
  • US8945292B2 patent drawing

AI summary

In one embodiment, a gas purification system is provided. The system includes a first section having a first solvent path and a first gas path. The first gas path is configured to flow a stripping gas to remove hydrogen sulfide (H2S) and carbon dioxide (CO2) from the first solvent path in a first vessel to produce a first gas mixture. The system also includes a second section having a second solvent path. The second solvent path is configured to flow a second solvent mixture to remove H2S from the first gas mixture and CO2 from the second solvent mixture within a second vessel. The second solvent mixture has a solvent saturated in CO2 at a first pressure, the second vessel is operated at a second pressure, and the first and second pressures are within approximately 20% of one another.