Gas-Sensitive Hall Device for High-Precision Detection

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Solution Overview

Problem

Existing gas sensors face limitations in sensitivity and specificity due to the reliance on measurable changes in electric conductivity, which can be small and difficult to detect, especially in the presence of specific gases or molecules.

Innovation Solution

A chemically sensitive Hall device is developed, utilizing a substrate with a chemically sensitive layer, force electrodes, sense electrodes, and a back gate isolated by an isolation layer, which applies a sensor current and senses a Hall voltage perpendicular to the current direction, allowing for enhanced detection of gas molecules through the Hall effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional gas sensors measure changes in electric conductivity, then the sensor structure is simple, but the sensitivity and measurement precision are insufficient due to small and difficult-to-detect changes

Engineering Contradiction:
Improvegas detection sensitivityVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the conventional conductivity measurement approach with the Hall effect measurement approach. Instead of measuring changes in electric conductivity directly, the sensor measures the Hall voltage generated by charge carriers in the chemically sensitive layer when exposed to a magnetic field. This substitution of the measurement principle enables detection of very small changes in charge carrier density with high precision, resolving the contradiction between measurement precision and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from electric conductivity to Hall voltage. By applying a magnetic field perpendicular to the chemically sensitive layer and measuring the transverse Hall voltage, the sensor can detect minute changes in charge carrier density that correspond to gas molecule interactions. This parameter change significantly enhances measurement precision while maintaining practical device complexity through the use of standard Hall effect measurement techniques.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If graphene layers are used as gas-sensitive material, then the sensitivity is enhanced due to band structure properties, but the device complexity increases due to the need for precise layer processing

Engineering Contradiction:
Improvesensor sensitivityVSAvoidlayer processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a chemically sensitive layer (such as graphene) that serves multiple functions: it provides the Hall effect measurement capability, maintains chemical stability, and enables detection of various gas molecules. The layer is integrated into a conventional Hall device structure, allowing the same layer to fulfill both the sensing function and the structural requirements, thereby reducing overall device complexity while maintaining high sensitivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent utilizes a thin chemically sensitive layer (such as single-layer or few-layer graphene) deposited on the semiconductor substrate. The thin film structure provides high surface-to-volume ratio for gas interaction while maintaining mechanical integrity and electrical properties. The layer can be processed using standard thin film deposition techniques, balancing the need for high sensitivity with manageable processing complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If a back gate is added to control charge carrier density, then the measurement precision is improved, but the device complexity increases due to additional components

Engineering Contradiction:
Improvecharge carrier density controlVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the back gate structure with the substrate, integrating the gate into the existing device architecture. The back gate is formed as part of the substrate structure or as a layer closely associated with it, eliminating the need for separate gate components. This integration approach provides precise control of charge carrier density in the chemically sensitive layer while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The back gate acts as an intermediary element between the substrate and the chemically sensitive layer, enabling electrical control of the charge carrier density without direct contact with the sensitive layer. The gate is isolated from the chemically sensitive layer by an isolation layer, allowing it to modulate the carrier density through electric field effects while maintaining the integrity and chemical sensitivity of the active layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Hall device achieves highly sensitive gas detection by amplifying small changes in charge carrier density and mobility, enabling precise measurement of gas concentrations and differentiation between gas molecules, even in gaseous or liquid environments.

Implementation Method 1

The measureable transversal voltage (e.g. the Hall voltage) due to the Hall effect shows also significant sensitivity to the presence of specific atoms or molecules of gaseous or liquid fluids

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS10082484B2Gas-sensitive hall device
Publication Date: 2018.09.25 INFINEON TECHNOLOGIES AG
  • US10082484B2 patent drawing
  • US10082484B2 patent drawing
  • US10082484B2 patent drawing

AI summary

A chemically sensitive Hall device is described herein. In accordance with one example of the present invention, a Hall device comprises a substrate and a chemically sensitive layer arranged on the substrate. The chemically sensitive layer is able to interact with atoms or molecules of a gaseous or liquid fluid. Force electrodes are connected to the chemically sensitive layer for feeding a sensor current through the chemically sensitive layer along a first direction. Sense electrodes are connected to the chemically sensitive layer to tap a Hall voltage at the chemically sensitive layer along a second direction. A back gate is arranged on or integrated in the substrate and is isolated from the chemically sensitive layer by an isolation layer.