Gas Sensor Array with Polymer Coatings for Mixture Analysis

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Solution Overview

Problem

Conventional gas sensing technologies face limitations in rapidly and accurately detecting multiple analytes in gas mixtures, requiring complex and bulky equipment for separation and analysis, which increases sensing times and costs.

Innovation Solution

A gas sensing apparatus featuring an array of sensors with chemically non-selective or semi-selective polymer layers, each responding uniquely to chemical vapors, allowing for rapid and simultaneous detection by measuring changes in electrical or mechanical parameters, and utilizing a graphene-based sensing layer for enhanced sensitivity and robustness, along with a measurement device that generates a chemical fingerprint for analyte identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If gas chromatography is used to separate and detect individual analytes in a gas mixture, then detection accuracy is improved, but device complexity and sensing time increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidequipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The gas sensing apparatus divides the detection task into multiple parallel sensor channels, each coated with a different polymer material. Instead of sequentially separating analytes through a long column, multiple sensors simultaneously detect different analytes, eliminating the need for complex separation equipment while maintaining detection accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The apparatus uses a universal sensing platform where multiple sensors with different polymer coatings can detect a wide range of analytes. Each polymer layer is designed to be responsive to specific analytes, allowing the same basic sensor structure to serve multiple detection functions without requiring specialized equipment for each analyte type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If gas chromatography is used to separate analytes before detection, then analyte identification is improved, but sensing time increases

Engineering Contradiction:
Improveanalyte identificationVSAvoidsensing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The sensors are pre-coated with specific polymer materials that are selectively responsive to target analytes. This preliminary preparation allows the sensors to immediately recognize and bind target analytes upon exposure, eliminating the time-consuming sequential separation process required by gas chromatography while maintaining accurate analyte identification.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If chemically selective materials are used to sense specific analytes, then selectivity is improved, but sensing range is limited

Engineering Contradiction:
Improveanalyte selectivityVSAvoidsensing range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system segments the detection function across multiple sensors, each with a different polymer coating optimized for specific analyte types. This allows the system to maintain high selectivity for each target analyte while expanding the overall sensing range by simply adding or removing sensors with appropriate coatings, rather than using a single material that must detect all analytes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, accurate, and cost-effective real-time analysis of gas mixtures without the need for complex separation, providing a compact and portable solution for a wide range of applications, including breath analysis and air quality monitoring.

Implementation Method 1

each sensor responds in a unique and highly predictable way to chemical vapours, as determined by its respective polymer layer coating

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The electrical parameter may be, but is not limited to, electrical resistance, electrical capacitance or electrical impedance

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20230393090A1Gas sensing apparatus
Publication Date: 2023.12.07 LEIDEN UNIVERSITY
  • US20230393090A1 patent drawing
  • US20230393090A1 patent drawing
  • US20230393090A1 patent drawing

AI summary

There is provided a gas sensing apparatus (30) for sensing one or more analytes in a gas or gas mixture. The gas sensing apparatus (30) comprises: a plurality of sensors (32), each sensor (32) including a polymer layer (42), each polymer layer (42) made of a respective different type of chemically non-selective or semi-selective polymer; and a measurement device (38) configured to measure a change in parameter of each sensor (32) responsive to interaction of an analyte with the respective polymer layer (42).