Gas Sensor Arrangement for Multi-Component Concentration Measurement

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Solution Overview

Problem

Existing sensor arrangements and measuring processes for gas samples are not capable of measuring the respective concentration of three gas components with high reliability, often resulting in cross-sensitivity issues that lead to incorrect measurement results.

Innovation Solution

A sensor arrangement comprising a measuring chamber, a thermal conductivity sensor, and a density sensor, which measures the thermal conductivity, magnetically modulated thermal conductivity, and density of a gas sample to determine the concentrations of three gas components, including a paramagnetic gas like oxygen, with reduced cross-sensitivity to other components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing sensor arrangements measure gas component concentrations using thermal conductivity, then the measurement process is simple, but cross-sensitivity to other gas components leads to incorrect measurement results

Engineering Contradiction:
Improvegas component concentration measurement accuracyVSAvoidmeasurement reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent combines multiple measurement principles (thermal conductivity measurement and density measurement) into a single sensor arrangement that simultaneously measures both properties of the gas sample. This merging allows the system to obtain multiple independent measurements (thermal conductivity, magnetically modulated thermal conductivity, and density) from the same gas sample, providing enough information to calculate concentrations of multiple gas components while compensating for cross-sensitivity effects through mathematical evaluation.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If a magnetic field is applied to measure magnetically modulated thermal conductivity, then oxygen concentration can be determined, but the device complexity increases

Engineering Contradiction:
Improveoxygen concentration measurementVSAvoidsensor arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The thermal conductivity sensor serves multiple functions: it measures both the ordinary thermal conductivity of the gas sample and the magnetically modulated thermal conductivity when a magnetic field is applied. This multi-functionality allows the same sensor to provide information about both the total thermal conductivity (useful for calculating concentrations of non-paramagnetic gases) and the oxygen-specific contribution (through magnetic modulation), thereby reducing device complexity compared to using separate sensors for each measurement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If three measurement values are obtained to determine three gas component concentrations, then measurement reliability improves, but the device complexity increases due to multiple sensors

Engineering Contradiction:
Improveconcentration measurement reliabilityVSAvoidsensor arrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent measures three different physical parameters of the gas sample: thermal conductivity, magnetically modulated thermal conductivity, and density. By obtaining three independent measurement values from these different parameters, the system creates a system of three equations with three unknowns (the concentrations of the three gas components). This approach allows reliable determination of multiple gas component concentrations without requiring three separate sensors for each component, as each sensor measures a fundamental property that varies with gas composition.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed sensor arrangement and measuring process enable accurate and reliable measurement of the concentrations of three gas components in a gas sample, minimizing cross-sensitivity and eliminating the need for a reference gas, thus providing more precise results compared to existing technologies.

Implementation Method 1

The thermal conductivity sensor (53) is configured to measure the thermal conductivity of the gas sample in the measuring chamber (2)

Methodology Applied
Scientific EffectThermal conductivity: Conduction (thermal)

Implementation Method 2

A magnetic field with an oscillating magnetic field strength is applied to the measuring chamber (2). The magnetically modulated thermal conductivity of the gas sample in the measuring chamber (2) is measured

Methodology Applied
Scientific EffectMagnetically modulated thermal conductivity: Magnetic Field

Implementation Method 3

The density sensor (59, 60) is configured to measure the density of the gas sample

Methodology Applied
Scientific EffectDensity measurement:

Implementation Method 4

One gas component of the gas sample is a paramagnetic gas, in particular oxygen. The atoms or molecules of the gas comprises permanent magnetic properties, i.e. a magnetic moment, and automatically align in a magnetic field

Methodology Applied
Scientific EffectParamagnetism: Magnetism

Data Source

PatentUS20250121145A1Arrangement and process for measuring the respective concentration of three gas components in a gas sample
Publication Date: 2025.04.17 DRAGERWERK AG
  • US20250121145A1 patent drawing
  • US20250121145A1 patent drawing
  • US20250121145A1 patent drawing

AI summary

A sensor arrangement and a measuring process measure the respective concentration of three gas components of a gas sample (Gp). One gas component is a paramagnetic gas. The gas sample (Gp) is fed into a measuring chamber (2). A magnetic field with an oscillating magnetic field strength is applied to the measuring chamber (2). The thermal conductivity of the gas sample (Gp) and the magnetically modulated thermal conductivity of the gas sample in the measuring chamber (2) are measured. The three concentrations of the three gas components are determined using the predetermined densities of the three gas components as well as the measured thermal conductivity, the measured magnetically modulated thermal conductivity and the measured density.