Gas Sensor Self-Heating Feedback Control for Temperature Stability

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Solution Overview

Problem

Conventional gas sensors face challenges in maintaining a stable operating temperature, leading to inaccurate gas concentration measurements due to self-heating effects and high power consumption, making them unsuitable for wearable devices.

Innovation Solution

A gas sensing method and system utilizing feedback control to maintain the gas sensing device at a predetermined temperature by adjusting the supply of current or voltage based on resistance changes, ensuring constant power operation and improved linearity of signal response to gas concentrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an external heater is used to maintain the gas sensor temperature, then the sensing temperature stability is improved, but the power consumption increases significantly (>25 mW/device)

Engineering Contradiction:
Improvesensing temperature stabilityVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent extracts the heating function from a separate external heater component and integrates it into the sensing element itself. The sensing element is designed with a self-heating region that generates heat through resistive heating when current flows through it, eliminating the need for a separate external heater and reducing overall power consumption while maintaining temperature stability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the sensing function and heating function into a single integrated sensing element. The sensing element includes both the sensing material and a self-heating region, allowing it to simultaneously perform gas sensing and self-heating operations. This merging eliminates the need for separate external heating components and reduces system complexity.

Inventive Principle:
Principle #5Merging (Combining)

2Use of energy by moving object

If a self-heating gas sensor is used to reduce power consumption, then the power consumption is reduced, but the temperature varies with gas concentration changes, affecting measurement accuracy

Engineering Contradiction:
Improvepower consumptionVSAvoidgas concentration measurement accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent implements a feedback control mechanism where the sensing element continuously monitors its own resistance changes, which correlate with temperature variations. Based on this feedback, the system adjusts the supply current to maintain constant power consumption, thereby stabilizing the temperature at the optimal sensing point despite gas concentration changes. This feedback loop ensures measurement accuracy is maintained while benefiting from reduced power consumption.

Inventive Principle:
Principle #23Feedback

3Temperature

If the supply current is increased to maintain temperature, then the temperature stability is improved, but the power consumption increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system uses feedback control to dynamically adjust the supply current based on real-time resistance measurements. Instead of using a fixed high current to guarantee temperature stability, the feedback mechanism allows the current to vary within a range that maintains temperature at the optimal sensing point, thereby reducing unnecessary power consumption while preserving temperature stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operating parameter from fixed high current to dynamically adjusted current based on resistance feedback. By monitoring resistance changes that indicate temperature deviations, the system adjusts the current parameter to maintain optimal sensing temperature only when necessary, reducing overall power consumption while preserving temperature stability during sensing operations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy and linearity of gas concentration measurements, making the system more suitable for commercialization and reducing power consumption, thus enabling stable operation even in wearable devices.

Implementation Method 1

a self-heating region capable of producing a self-heating effect during operation without using an additional external heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the gas sensing device including a self-heating region capable of producing a change in resistance in response to the target gas being sensed by the gas sensing device

Methodology Applied
Scientific EffectElectrical resistance change: Electrical Resistance

Data Source

PatentUS11852603B2Gas sensing method and gas sensing system
Publication Date: 2023.12.26 NAT YANG MING CHIAO TUNG UNIV
  • US11852603B2 patent drawing
  • US11852603B2 patent drawing
  • US11852603B2 patent drawing

AI summary

A gas sensing method and a gas sensing system are provided. The gas sensing method includes using a gas sensing device to sense a target gas, the gas sensing device having a self-heating region capable of producing a change in resistance in response to the target gas being sensed by the gas sensing device, and controlling a change in supply of current or voltage to the gas sensing device according to the change in resistance, so that the gas sensing device is substantially maintained operating at a predetermined temperature for sensing the target gas.