Resistive Gas Sensor Frequency Counting for Wide Resistance Range

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Solution Overview

Problem

Conventional gas sensors have limited measurable resistance ranges and sensing resolutions due to linearity issues with resistance dividers, and require additional analog-digital converters to process analog sensing voltages, increasing manufacturing costs.

Innovation Solution

A resistive gas sensor with a sensing circuit and determination circuit that performs frequency-division operations on detection signals to generate digital signals representing gas concentrations, allowing for a wide measurable resistance range and consistent sensing resolutions across different gas concentrations without the need for additional analog-digital converters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a resistance divider is used to obtain sensing voltage, then the gas sensor can detect resistance changes, but the linearity is limited and the measurable resistance range is restricted

Engineering Contradiction:
Improvesensing resolutionVSAvoidmeasurable resistance range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the measurement parameter from voltage (analog) to frequency (digital). By measuring the frequency of oscillation in an RC circuit where the sensing element is one of the resistors, the system achieves a wide measurable resistance range while maintaining high precision. The frequency is inversely proportional to the resistance, providing a linear relationship that resolves the linearity limitation of voltage-based methods.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the sensing voltage level closes to the rail voltage, then the voltage range is maximized, but the sensing resolution is compressed and degraded

Engineering Contradiction:
Improvevoltage rangeVSAvoidsensing resolution
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent replaces the voltage-based analog measurement system with a frequency-based digital measurement system. Instead of measuring voltage levels that compress near rail voltages, the system measures the frequency of oscillation generated by the RC circuit. This substitution eliminates the voltage compression problem entirely, as frequency measurement remains linear and precise across the entire resistance range.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Extent of automation

If an analog-digital converter is added to convert sensing voltage to digital signal, then digital processing can be performed, but the manufacturing cost increases

Engineering Contradiction:
Improvedigital signal processing capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Extent of automationVSEase of manufacture

Solution Approach 1:

The patent makes the sensing circuit self-convertĀ­ing by generating a digital frequency signal directly from the resistance measurement. The RC oscillation circuit naturally produces a frequency output that is directly proportional to the resistance value, eliminating the need for external analog-to-digital conversion. The microprocessor can directly read and process this digital frequency signal, achieving full digital operation without adding costly converter components.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved linearity and wider measurable resistance ranges, enabling accurate digital signal generation for gas concentration determination without increasing manufacturing costs, thus enhancing the sensing capabilities of gas sensors.

Implementation Method 1

The determination circuit performs a frequency-division operation on the detection signal with a frequency-division parameter to generate a frequency-division signal

Methodology Applied
Scientific EffectFrequency-division operation:

Implementation Method 2

counts a half of a period of the frequency-division signal to generate a half-period count value

Methodology Applied
Scientific EffectPeriod counting:

Data Source

PatentUS10890548B2Resistive gas sensor and gas sensing method therefor
Publication Date: 2021.01.12 IND TECH RES INST
  • US10890548B2 patent drawing
  • US10890548B2 patent drawing
  • US10890548B2 patent drawing

AI summary

A resistive gas sensor is provided. The resistive gas sensor includes a sensing circuit and a determination circuit. The sensing circuit senses a gas to generate a detection signal. The determination circuit performs a frequency-division operation on the detection signal by a frequency-division parameter to generate a frequency-division signal, counts a half of a period of the frequency-division signal to generate a half-period count value, and determines concentration of the gas according to the half-period count value. The determination circuit determines the frequency-division parameter according to the half-period count value.