Gas Sensor Interface Circuit Offset Compensation

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Solution Overview

Problem

Existing gas sensor interface devices face performance variations due to circuit component performance and temperature characteristics, which can lead to sensor activation delays and inaccurate engine air-fuel ratio control when trying to compensate for these variations by measuring offset voltage, requiring a method to compensate for differential amplifier performance without deactivating the gas sensor.

Innovation Solution

A gas sensor interface device with a detection resistor, differential amplifier, and switching elements that allow for continuous operation and calibration without interrupting the gas sensor output, using a current control circuit to maintain a predetermined voltage across the sensing cell and compensate for performance variations by switching between transmission and interruption states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the exhaust gas sensor is deactivated to measure offset voltage and compensate for differential amplifier performance variations, then measurement precision is improved, but sensor activation delay occurs which impairs accurate engine air-fuel ratio control

Engineering Contradiction:
Improveoffset voltage measurement precisionVSAvoidsensor activation delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent segments the signal processing function by introducing a dedicated offset detection circuit that operates independently from the main sensor signal path. This allows offset voltage measurement to be performed without deactivating the gas sensor, as the offset detection circuit can measure the differential amplifier output when the sensor is actively producing its current signal. The segmentation enables simultaneous operation of sensor detection and offset compensation functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary mechanism - a switching element that selectively connects or disconnects the offset detection circuit from the differential amplifier output. This switching element acts as a mediator that allows the system to perform offset measurement without permanently deactivating the sensor, by temporarily routing the sensor output to the offset detection circuit while maintaining sensor activation. The intermediary enables flexible signal routing that resolves the contradiction between measurement needs and continuous operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the gas sensor is deactivated to maintain inverting and non-inverting input terminals at the same potential for offset measurement, then measurement precision is improved, but the sensor cannot provide continuous output for accurate air-fuel ratio control

Engineering Contradiction:
Improveoffset voltage measurement precisionVSAvoidcontinuous sensor output capability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent segments the measurement function by creating a separate offset detection circuit that can operate independently. This segmentation allows the main sensor signal path to remain active and provide continuous output for air-fuel ratio control, while the offset detection circuit performs its measurement function separately. The segmentation resolves the contradiction by enabling both continuous productivity and periodic calibration without mutual interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements continuity of useful action by designing the offset detection circuit to operate while the gas sensor remains activated and providing continuous current output. The switching element enables the offset measurement to be performed without interrupting the sensor's useful action of providing continuous exhaust gas composition data. This ensures that the sensor maintains its productive function while still allowing for necessary calibration measurements.

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If a current detector circuit with differential amplifier is used to detect oxygen sensor current signal, then measurement capability is improved, but performance variations due to circuit component performance and temperature characteristics occur

Engineering Contradiction:
Improvecurrent signal detection capabilityVSAvoidcircuit performance stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements feedback by continuously measuring the offset voltage of the differential amplifier and using this information to correct the sensor output signal. The offset detection circuit provides feedback about the differential amplifier's performance variations, and this feedback is used to compensate for drift and temperature characteristics. The feedback mechanism resolves the reliability issue by actively correcting circuit performance variations rather than passively accepting them.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary action by performing offset voltage measurement and correction before the performance variations significantly affect measurement accuracy. The system periodically measures and compensates for offset voltage in advance, preventing the accumulation of errors due to temperature drift and component aging. This preliminary correction action maintains reliable operation over extended periods.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise oxygen concentration measurement and accurate air-fuel ratio control without deactivating the gas sensor, allowing for continuous operation and periodic calibration to compensate for performance variations, thus improving the robustness and accuracy of engine control systems.

Implementation Method 1

a detection resistor having first and second resistor ends through which the current output of the gas sensor flows to generate voltages of opposite polarity at the first and second resistor ends

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

a differential amplifier having first and second input terminals to receive the voltages of the first and second resistor ends, respectively, and an output terminal to output a voltage according to a difference between the voltages of the first and second resistor ends

Methodology Applied
Scientific EffectDifferential amplification:

Data Source

PatentUS7655121B2Gas sensor interface device and gas sensor system
Publication Date: 2010.02.02 NITERRA CO LTD
  • US7655121B2 patent drawing
  • US7655121B2 patent drawing
  • US7655121B2 patent drawing

AI summary

An interface device for a gas sensor includes a detection resistor having first and second ends to generate voltages by a current output of the gas sensor, a differential amplifier having first and second input terminals to receive the voltages of the first and second resistor ends and an output terminal to output a voltage according to a difference between the voltages of the first and second resistor ends, a first switching element to transmit the voltage of the first resistor end to the first input terminal of the differential amplifier in a transmission state and interrupt transmission of the voltage of the first resistor end to the first input terminal of the differential amplifier in an interruption state and a second switching element turned on to establish continuity between the first and second input terminals of the differential amplifier when the first switching element is in the interruption state.