Gas Sensor Device Using Self-Heating Metal Oxide Layer

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Solution Overview

Problem

Existing gas sensors require significant power consumption to detect hydrogen atoms, particularly when operated continuously, which increases energy usage and is inefficient.

Innovation Solution

A gas sensor device comprising a first and second conductive layer, a metal oxide layer with a local region of higher oxygen deficiency, and an insulation layer, where the second conductive layer is exposed to detect hydrogen atoms without heating, reducing power consumption and enhancing sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gas sensors are operated continuously to detect hydrogen atoms, then detection reliability is improved, but power consumption increases significantly

Engineering Contradiction:
Improvedetection reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The gas sensor operates in periodic cycles, alternating between a detection period where the sensor is active and measures resistance changes, and a recovery period where the sensor returns to its initial state. This periodic operation allows the sensor to achieve reliable hydrogen detection while significantly reducing average power consumption compared to continuous operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

Before each detection period, a recovery action is performed to restore the sensor to its initial resistance state. This preliminary recovery step ensures that the sensor is properly conditioned for accurate detection in the subsequent detection period, maintaining detection reliability while enabling energy-saving periodic operation

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If external heating is applied to dissociate hydrogen atoms for detection, then detection sensitivity is improved, but power consumption increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The gas sensor utilizes its own operational characteristics to achieve hydrogen atom dissociation without external heating. By applying a voltage across the sensor and measuring resistance changes during periodic operation, the sensor self-generates the necessary conditions for hydrogen detection, eliminating the need for separate heating elements and reducing overall power consumption

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The sensor exploits changes in electrical resistance as the detection parameter instead of using temperature as the primary detection parameter. By measuring resistance changes that occur when hydrogen atoms interact with the sensor material, the system achieves sensitive hydrogen detection without requiring thermal energy input, thereby reducing power consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for efficient detection of hydrogen-containing gases with low power consumption and improved sensitivity, as the local region's self-heating mechanism dissociates hydrogen atoms, reducing resistance and enabling effective gas detection without the need for external heating.

Implementation Method 1

the local region's self-heating mechanism dissociates hydrogen atoms

Methodology Applied
Scientific EffectSelf-heating: Joule Heating

Implementation Method 2

The resistances of the gas sensors are each decreased when a gas containing a hydrogen atom is brought into contact with the second conductive layer

Methodology Applied
Scientific EffectResistivity change: Electrical Resistance

Implementation Method 3

a hydrogen molecule is dissociated into hydrogen atoms on the surface of a Pt catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS10656114B2Gas sensor device including gas sensors and switches, gas sensor module, and gas detection method
Publication Date: 2020.05.19 PANASONIC SEMICON SOLUTIONS CO LTD
  • US10656114B2 patent drawing
  • US10656114B2 patent drawing
  • US10656114B2 patent drawing

AI summary

A gas sensor device includes gas sensors and switches. The switches are connected to the respective gas sensors in series. The gas sensors each include: a first conductive layer; a second conductive layer; a metal oxide layer disposed between the first conductive layer and the second conductive layer; and an insulation layer covering the first conductive layer, the second conductive layer, and the metal oxide layer and having an opening from which a portion of the second conductive layer is exposed. The resistance of the gas sensor is decreased when a gas containing a hydrogen atom comes into contact with the second conductive layer.