Electrochemical Gas Sensor Reference Potential Stabilization

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Solution Overview

Problem

Existing electrochemical gas sensor systems face challenges in maintaining stable basic current, which affects sensitivity and accuracy in detecting harmful gas concentrations due to the interference between the electric potential set by the potentiostat and the reference potential.

Innovation Solution

The electrochemical gas sensor system incorporates a voltage generator and a galvanic cell with two generator electrodes and a reference electrode, forming an electric field that establishes a defined reference potential independent of the potentiostat's electric potential, thereby stabilizing the basic current and improving sensitivity and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single reference electrode is used with a potentiostat to set electric potential, then the gas sensor can detect harmful gas concentrations, but the basic current stability deteriorates due to interference between the potentiostat's electric potential and the reference potential

Engineering Contradiction:
Improvedetection accuracyVSAvoidbasic current stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The single reference electrode is segmented into two separate reference electrodes (first reference electrode and second reference electrode), each independently connected to the potentiostat. This segmentation allows the electric potential to be independently adjusted for each reference electrode, eliminating the interference between potentiostat settings and reference potential that previously caused basic current instability, while maintaining detection accuracy.

Inventive Principle:
Principle #1Segmentation

2Productivity

If the electric potential is set at the measuring electrode to generate dissolved bromine, then the gas sensor can operate, but the basic current increases and becomes unstable, adversely affecting sensitivity

Engineering Contradiction:
Improvegas detection capabilityVSAvoidbasic current stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The single reference electrode is divided into two independent reference electrodes with separate potentiostat connections. This enables independent optimization of electric potential for gas detection functionality while stabilizing the reference potential to reduce basic current fluctuations, thereby maintaining productivity while improving reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electric potential parameters are independently adjusted for each reference electrode connection. By changing the potential parameters separately for the first and second reference electrodes, the system optimizes both the gas detection capability (through appropriate potential for bromine generation) and the basic current stability (through stabilized reference potential), resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the stability and sensitivity of the basic current, allowing for more accurate detection of harmful gas concentrations by decoupling the reference potential from the potentiostat's settings, resulting in improved measurement accuracy.

Implementation Method 1

The voltage generator, the first generator electrode and the second generator electrode form a galvanic cell with the electrolyte liquid

Methodology Applied
Scientific EffectGalvanic cell: Fuel Cell

Implementation Method 2

The voltage generator delivers a voltage, and an electrical field is formed between the first generator electrode and the second generator electrode

Methodology Applied
Scientific EffectElectrical field: Electric Field

Implementation Method 3

The electrolyte liquid is electrically conductive

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9726633B2Electrochemical gas sensor system
Publication Date: 2017.08.08 DRAGER SAFETY AG & CO KAAA
  • US9726633B2 patent drawing
  • US9726633B2 patent drawing
  • US9726633B2 patent drawing

AI summary

An electrochemical gas sensor system (100) detects the concentration of a harmful gas in a measuring environment (70). The electrochemical gas sensor system (100) contains a voltage generator (19) and an electrochemical gas sensor (1). The electrochemical gas sensor (1) has a sensor housing (2) and a gas inlet (18). A measuring electrode (3), an auxiliary electrode (5), a reference electrode (17), a first generator electrode (13) and a second generator electrode (14) are in an electrolyte liquid (11) in the sensor housing (2). A salt (28) (halide) of a halogen is dissolved in the electrolyte liquid (11). The first generator electrode (13) and the second generator electrode (14) are connected to the voltage generator (19) to form a galvanic source. The galvanic source causes the salt (28) (halide) to react to form a halogen (28′). A defined, largely stable reference voltage potential becomes established on the reference electrode (17).