Gas Sensor Resistance Compensation for Temperature-Stable Detection

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Solution Overview

Problem

Existing sensors based on MEMS elements face challenges in accurately detecting gas types and concentrations due to temperature-related resistance changes, particularly when environmental temperatures fluctuate, leading to inaccurate detection.

Innovation Solution

The sensor incorporates a first resistance member with a conductive member, a second resistance member acting as a reference, and a third resistance member with a lower temperature coefficient connected in series or parallel, which helps maintain consistent resistance values despite temperature changes, allowing for precise gas detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a simple resistance-based detection method is used, then the device complexity is low, but the measurement precision deteriorates due to temperature-induced resistance changes

Engineering Contradiction:
Improvegas detection accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor is divided into multiple independent resistance elements (first resistance element with temperature coefficient, second resistance element as reference, third resistance element for compensation). Each element performs a specific function: the first element detects gas while being sensitive to temperature, the second element provides a stable reference, and the third element compensates for temperature effects. This segmentation allows the system to achieve high measurement precision through differential measurement while keeping each individual element relatively simple in structure.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If temperature compensation mechanisms are added to improve measurement precision, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improvegas detection accuracyVSAvoidcircuit configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The third resistance element acts as an intermediary component that mediates between the temperature-sensitive first resistance element and the reference second resistance element. This intermediate element has a temperature coefficient between the other two, allowing it to compensate for temperature effects on the first element when connected in specific configurations (series or parallel). The intermediary element enables temperature compensation without requiring complex external compensation circuits or algorithms, thus improving measurement precision while limiting the increase in device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables accurate detection of gas types and concentrations over a wide temperature range by minimizing temperature-induced resistance variations, enhancing detection accuracy.

Implementation Method 1

a first temperature coefficient of a first resistance of the first resistance member

Methodology Applied
Scientific EffectTemperature coefficient of resistance: Thermistor

Implementation Method 2

an absolute value of a third temperature coefficient of a third resistance of the third resistance member is smaller than an absolute value of a first temperature coefficient of a first resistance of the first resistance member

Methodology Applied
Scientific EffectTemperature coefficient compensation: Thermistor

Data Source

PatentUS20250258118A1sensor
Publication Date: 2025.08.14 KK TOSHIBA
  • US20250258118A1 patent drawing
  • US20250258118A1 patent drawing
  • US20250258118A1 patent drawing

AI summary

According to one embodiment, a sensor includes a first element including a first resistance member and a first conductive member, a second element including a second resistance member, and a third resistance member connected in series with the second resistance member. An absolute value of a third temperature coefficient of a third resistance of the third resistance member is smaller than an absolute value of a first temperature coefficient of a first resistance of the first resistance member. The absolute value of the third temperature coefficient is smaller than an absolute value of a second temperature coefficient of the second resistance member. The third resistance is lower than the second resistance.