Gas Sensor Switchable Optical Filters for Contaminant Detection

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Solution Overview

Problem

Conventional gas sensors often experience high rates of false events due to difficulties in distinguishing between target gases and contaminants, particularly in environments where water or other substances can affect the measurement, leading to unreliable detection and potential safety hazards.

Innovation Solution

A gas sensor with an adaptable filter system comprising two optical filters that can be switched between multiple states, allowing for the differentiation between target gases and contaminants by analyzing changes in light absorption patterns, and a heating element to prevent condensation on optical elements, reducing false alarms and improving detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single reference band is used for gas detection, then the device complexity is low, but the measurement precision deteriorates due to inability to distinguish target gas from contaminants

Engineering Contradiction:
Improvedetection accuracyVSAvoidfilter system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The reference band is segmented into multiple sub-bands (first reference band, second reference band, third reference band) with different wavelength profiles. Each sub-band is assigned to a specific filter (first filter, second filter, third filter) that can be independently switched between measurement and reference states. This segmentation enables the system to distinguish between target gas absorption and contaminant effects by comparing signals across multiple reference profiles, thereby improving measurement precision without requiring a single complex filter.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter system is made dynamic through the ability to switch between multiple states. Each filter can transition between measurement state (passing light at measurement wavelength) and reference state (passing light at reference wavelength). The system can selectively activate different filter combinations based on detection needs, enabling adaptive reference band selection. This dynamic switching capability allows the system to maintain low complexity during normal operation while providing enhanced discrimination capability when needed.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the heating element is continuously activated to prevent condensation, then the reliability of detection is improved, but the energy consumption increases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating element operates periodically rather than continuously. The control system monitors environmental conditions (temperature, humidity, dew point) and activates the heating element only when condensation is detected or predicted to form. During normal conditions, the heating element remains inactive. This periodic activation maintains detection reliability by preventing condensation on optical elements when necessary, while significantly reducing energy consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system incorporates feedback control through environmental sensing and conditional heating activation. Sensors monitor temperature and humidity levels to determine when condensation risk exists. Based on this feedback, the control system selectively activates the heating element only when required to maintain optical element clarity. This feedback mechanism ensures detection reliability is maintained while minimizing unnecessary energy consumption during periods when condensation is not a threat.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces false alarms, enhances the ability to distinguish between target gases and contaminants, and conserves energy by only activating the heating element when necessary, thereby prolonging battery life in remote sensor applications.

Implementation Method 1

detecting changes in the spectrum of electromagnetic radiation due to absorption by the gas

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

an adaptable filter system comprising a first optical filter and a second optical filter

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 3

a heating element to prevent condensation on optical elements

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11892396B2Gas sensor with two switchable filters and method for operating such a gas sensor
Publication Date: 2024.02.06 DRAGER SAFETY AG & CO KAAA
  • US11892396B2 patent drawing
  • US11892396B2 patent drawing
  • US11892396B2 patent drawing

AI summary

A gas sensor (2) distinguishes between a target gas and a contaminant and includes a light source (8), a measurement volume (4), a detector (22), and an adaptable filter system (20) with a first optical filter and a second optical filter. The filter system switches between a first composite state, with both filters in a reference state, a second composite state, with the first filter in a first reference state and the second filter in a second measurement state, a third composite state with the first filter in a first measurement state and the second filter in a second reference state, and a fourth composite state, with both filters in a measurement state. The gas sensor detects a target gas and makes a determination as to a presence of the contaminant by comparing the respective detector signals, generated during at least three of the composite states, with each other.