Gas Spectrometer WMS DAS Dual Evaluation

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Solution Overview

Problem

Existing gas concentration determination methods, such as direct absorption spectroscopy (DAS) and wavelength modulation spectroscopy (WMS), face challenges in achieving high functional safety due to non-random errors from external influences like intensity fluctuations and pressure changes, which can lead to errors in gas concentration measurements, especially when using simultaneous or alternating applications of these methods.

Innovation Solution

A method that uses a single measurement with a tunable laser for wavelength modulation spectroscopy (WMS) to generate measurement points, which are then processed to create an artificial measurement curve that can be evaluated using both DAS and WMS methods, allowing for dual evaluation and validation of concentration values to enhance functional safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If DAS and WMS are used simultaneously or alternately to improve measurement accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvegas concentration measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines DAS and WMS measurement methods into a single spectrometer system that performs both evaluation types on the same measurement data. The control unit processes the detector signal to generate both direct absorption evaluation results and wavelength modulation evaluation results, merging the functionality of what would traditionally require separate measurement systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spectrometer is designed with multi-functionality to perform both DAS and WMS evaluations using the same hardware components. The control unit can switch between different evaluation algorithms (direct absorption vs. wavelength modulation with harmonics analysis) based on the same detector signal, making the system universal in its measurement capabilities without requiring duplicate equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If DAS and WMS are used alternately to reduce errors, then reliability is improved, but loss of time increases

Engineering Contradiction:
Improvefunctional safetyVSAvoidmeasurement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements continuous measurement where the laser wavelength is continuously tuned across the absorption line while the detector signal is simultaneously evaluated using both DAS and WMS methods. This eliminates the need to alternate between separate measurement cycles, maintaining continuous useful action for both evaluation types throughout the tuning process.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

Both DAS and WMS evaluations are performed concurrently on the same continuous detector signal during a single wavelength tuning sequence. The control unit processes the signal to extract both direct absorption information and modulation harmonic information simultaneously, combining the measurement processes to eliminate time loss from alternating measurements.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If a single measurement is used for both DAS and WMS evaluation, then productivity is improved, but measurement precision may worsen due to non-random errors

Engineering Contradiction:
Improvemeasurement efficiencyVSAvoidconcentration determination accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system uses feedback by comparing results from both DAS and WMS evaluations of the same measurement. The control unit can validate concentration values by checking consistency between the two independent evaluation methods, using the agreement or disagreement between them as feedback to assess measurement quality and identify potential non-random errors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent creates a form of measurement copying where the same detector signal is processed through two different evaluation algorithms (DAS and WMS). This produces parallel concentration determinations from the same data set, allowing validation without requiring a second physical measurement, thus maintaining productivity while improving precision through cross-verification.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the determination of gas concentrations with increased functional safety by reducing non-random errors, achieving a higher Safety Integrity Level (SIL) through the validation and averaging of concentration values obtained from different evaluation methods.

Implementation Method 1

Light is absorbed by the measurement gas in accordance with the Beer-Lambert law when running through the current ramp when the laser passes through the region of the absorption line.

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

the wavelength is tuned slowly over an absorption line of the measurement gas and is additionally lightly modulated by a modulation frequency f, typically sinusoidal, with is high in comparison

Methodology Applied
Scientific EffectWavelength modulation: Phase Modulation

Implementation Method 3

I=I0*e−α(λ)cL where α(λ) is the absorption dependent on the wavelength; c is the gas concentration; and L is the path over which the gas absorbs.

Methodology Applied
Scientific EffectBeer-Lambert law: Absorption (EM radiation)

Data Source

PatentUS9970867B2Method of determining the concentration of a gas component and spectrometer therefor
Publication Date: 2018.05.15 SICK AG
  • US9970867B2 patent drawing
  • US9970867B2 patent drawing
  • US9970867B2 patent drawing

AI summary

The invention relates to a method and to a spectrometer for determining the concentration of a gas component, wherein a light source of the spectrometer is operated as in wavelength modulation spectroscopy (WMS). Thus a determination of the concentration can also take place in accordance with WMS and the measured data can, however, additionally be processed, namely a sorting takes place on the time axis, such that the concentration can be determined using the methods of direct absorption spectroscopy (DAS).