Gas Spring End Member Rib Structure for Uniform Wall Compression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing gas spring end members experience variations in compression of the flexible wall, leading to additional flexing and potential pressurized gas loss under axial load conditions.

Innovation Solution

The gas spring end member design features a plurality of rib wall portions isolated from the outer wall portion, providing uniform radial stiffness and consistent compression of the flexible wall during assembly and use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a crimp ring is used to secure the flexible wall along the outer surface of the end member, then the flexible wall can be retained, but variations in compression of the flexible wall occur leading to additional flexing and potential pressurized gas loss

Engineering Contradiction:
Improveretention of flexible wallVSAvoiduniformity of compression
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The end member is segmented into multiple rib wall portions (first, second, third, and fourth rib wall portions) that are spaced apart from one another. This segmentation allows each rib to independently support and distribute compression forces uniformly across the flexible wall, preventing the variations in compression that occur with traditional crimp ring designs. The gaps between ribs enable the flexible wall to be evenly compressed without creating stress concentration points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the end member are given different structural qualities through the rib configuration. The rib wall portions provide localized structural support where needed, while the gaps between ribs allow for uniform compression distribution. This local quality approach ensures that each area of the flexible wall receives appropriate compression without over-compression or under-compression in specific zones.

Inventive Principle:
Principle #3Local quality

2Force

If the end member experiences axial load conditions, then the gas spring can support the load, but additional flexing of the end member occurs resulting in pressurized gas loss

Engineering Contradiction:
Improveaxial load supportVSAvoidpressurized gas retention
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The segmented rib structure divides the axial load support function across multiple independent rib wall portions. Each rib can deflect and absorb load independently, preventing excessive flexing of the entire end member. This segmentation maintains pressurized gas retention by distributing the flexing stress across multiple points rather than allowing concentrated flexing that would compromise the seal.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The end member employs a composite structure combining rigid rib wall portions with the flexible spring member. This composite design allows the rigid ribs to bear axial loads while maintaining uniform compression on the flexible wall, preventing the kind of excessive flexing that would lead to pressurized gas loss while still supporting the required axial loads.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP4126573B1Gas spring end members as well as gas spring assemblies including same
Publication Date: 2025.02.19 FIRESTONE INDUSTRIAL PRODUCTS COMPANY LLC
  • EP4126573B1 patent drawingFigure 1
  • EP4126573B1 patent drawingFigure 2
  • EP4126573B1 patent drawingFigure 3

AI summary

Gas spring end members (202) include an end member wall (230) with a longitudinal axis (AX). End member wall (230) includes an end wall portion (232) and an outer wall portion (238). Outer wall portion (238) extends peripherally about axis (AX) and is dimensioned to receivingly engage a flexible spring member (206). Rib wall portions (264) are spaced around axis (AX) with each of rib wall portions (264) projecting axially from end wall portion (232) toward a rib end surface portion (266). Rib wall portions (264) also include a rib edge surface portion (268) spaced inward from an inner side surface portion (244;246) of outer peripheral wall portion (238) such that a gap (GAP) is formed therebetween. Gas spring assemblies (122;150;200) including one or more of such end members (202), and suspension systems (118;120;132) including one or more of such gas spring assemblies (122;150;200) are also included.