Gas Supply System for Floating Structures

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-pressure gas compressors used in ships with ME-GI propulsion engines are expensive and generate maintenance issues, and vaporization of gas before use leads to boil-off gas (BOG) formation, reducing system productivity due to partial vapor return to the tank.

Innovation Solution

A gas supply system with a first circuit for high-pressure gas consumers using a pump and evaporator, and a second circuit for low-pressure consumers with a compressor and heat exchangers, where the return line connects between the pump and heat exchanger, allowing reliquefied gas to be used in the high-pressure circuit instead of returning to the tank, avoiding vapor return and optimizing energy use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high-pressure compressors are installed to supply gas to ME-GI propulsion engines, then gas supply capability is improved, but cost and maintenance requirements increase significantly

Engineering Contradiction:
Improvegas supply capabilityVSAvoidcompressor cost and maintenance
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical compression system (high-pressure compressor) with a thermal phase change system (evaporator). Liquid gas is vaporized in the evaporator to produce high-pressure gas directly, eliminating the need for mechanical compression. This substitution resolves the contradiction by achieving the required gas supply capability through phase change rather than mechanical compression, thereby reducing cost and maintenance requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If gas is vaporized before supply to eliminate compressors, then cost and maintenance are reduced, but boil-off gas accumulates reducing system productivity

Engineering Contradiction:
Improvecompressor eliminationVSAvoidsystem productivity
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements a BOG recovery system where boil-off gas is captured and fed into the evaporator. The evaporator uses the BOG as a heat source to vaporize liquid gas, and the BOG itself is then utilized as fuel or processed further. This recovery mechanism resolves the contradiction by converting the harmful BOG accumulation into a useful resource, maintaining system productivity while keeping the compressor-free architecture.

Inventive Principle:
Principle #34Discarding and recovering

3Quantity of substance

If reliquefied gas is returned to the tank after expansion, then gas is recovered, but approximately 15% vaporizes during expansion reducing productivity

Engineering Contradiction:
Improvegas recoveryVSAvoidproductivity loss from vaporization
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent introduces the evaporator as an intermediary device between the reliquefaction process and the tank. Instead of returning reliquefied gas directly to the tank where expansion causes vaporization, the gas is routed through the evaporator which maintains pressure and temperature control. The evaporator acts as a buffer that prevents premature expansion and vaporization, allowing the gas to be properly integrated into the system without productivity loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Stress or pressure

If high-pressure compressors are used, then gas can be supplied at required pressure, but vibrations are generated within the vessel

Engineering Contradiction:
Improvegas pressureVSAvoidvibrations
Core Design Contradiction:
Stress or pressureVSObject-generated harmful factors

Solution Approach 1:

The patent eliminates the mechanical compression system that generates vibrations by substituting it with a thermal phase change system. The evaporator uses heat transfer to vaporize liquid gas and generate high-pressure gas without moving parts or mechanical compression. This substitution resolves the contradiction by achieving the required gas pressure through thermodynamic processes rather than mechanical means, thereby eliminating vibration generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively utilizes reliquefied gas to supply high-pressure devices, reducing energy consumption and maintaining system productivity by preventing vapor return to the tank, thus addressing the cost and maintenance issues of high-pressure compressors and BOG-related productivity losses.

Implementation Method 1

at least one first pump (9) arranged within the tank (8) and making it possible to pump the gas in liquid form

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

a high-pressure evaporator (11) making it possible to change the state of the gas circulating in the first supply circuit (2) so that it passes into the vapor or supercritical state

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the gas in the liquid state circulating in the first supply circuit and a heat transfer fluid, for example glycolated water, sea water or water vapor

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

at least one first heat exchanger (6) and at least one second heat exchanger (7) each making it possible to carry out a heat exchange between the gas in the liquid state circulating in the first supply circuit (2) and the gas in the vapor state circulating in the return line (14)

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 5

The return line (14) further comprises a second pump (42) arranged between the first heat exchanger (6) and the convergence point (41)

Methodology Applied
Scientific EffectPumping: Pump

Data Source

PatentEP4431792A1Gas supply system for high and low pressure gas consuming devices
Publication Date: 2024.09.18 GAZTRANSPORT & TECHNIGAZ SA
  • EP4431792A1 patent drawingFigure 1
  • EP4431792A1 patent drawingFigure 2
  • EP4431792A1 patent drawingFigure 3

AI summary

The present invention relates to a gas supply system (1) for a high-pressure gas-consuming device (4) and a low-pressure gas-consuming device (5) of a floating structure comprising a tank (8) containing the gas, the supply system (1) comprising a first supply circuit (2) comprising a first pump (9), a second supply circuit (3), a gas return line (14), a first heat exchanger (6) and a second heat exchanger (7) configured to operate a heat exchange between the gas of the first supply circuit (2) and the gas flowing in the return line (14), characterized in that the return line (14) is connected to the first supply circuit (2), the return line (14) comprising a second pump (42).