Gas Turbine Bleed Plenum Inlet with Non-Uniform Profile

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Solution Overview

Problem

Aero-acoustic resonance in engine bleed systems or cavities, such as plenums, can lead to damaging fluctuating pressure waves and noise, posing risks to turbomachinery and contributing to aircraft noise emissions.

Innovation Solution

The geometry of the bleed plenum is designed with non-uniform profiles on the leading and trailing edges of the bleed passage inlet, which disrupts the coherence of vortices and shear layer instabilities, preventing acoustic resonance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional uniform profile is used at the bleed passage inlet, then the structure is simple and easy to manufacture, but aero-acoustic resonance occurs causing damaging pressure waves and noise

Engineering Contradiction:
Improveease of manufactureVSAvoidaero-acoustic resonance
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by introducing non-uniform profiles (such as serrations or undulations) specifically at the inlet edges of the bleed passage, while the rest of the structure maintains conventional uniform geometry. This localized modification disrupts vortex coherence and prevents aero-acoustic resonance without requiring complete redesign of the entire bleed system, thus maintaining ease of manufacture while eliminating harmful resonance effects.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs asymmetry by replacing the symmetric uniform profile at the bleed passage inlet with an asymmetric non-uniform profile featuring variations in edge geometry. This asymmetric design creates irregular vortex shedding patterns that prevent coherent resonance, effectively reducing aero-acoustic harmful factors while maintaining structural simplicity.

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If a non-uniform profile is used at the bleed passage inlet, then aero-acoustic resonance is reduced, but the manufacturing complexity increases

Engineering Contradiction:
Improveaero-acoustic resonanceVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The non-uniform profile is applied locally only at the inlet edges of the bleed passage rather than throughout the entire structure. This localized approach minimizes manufacturing complexity by limiting the modified zones to specific critical areas, reducing the overall device complexity while still achieving resonance reduction.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes curved or serpentine profile variations at the inlet edges, which can be manufactured using standard forming techniques. These curvature-based non-uniform profiles are simpler to manufacture compared to complex geometric features, thereby reducing device complexity while maintaining effectiveness in preventing aero-acoustic resonance.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Object-generated harmful factors

If a non-uniform profile is used at the bleed passage inlet, then noise emissions are reduced, but the geometric complexity of the component increases

Engineering Contradiction:
Improvenoise emissionsVSAvoidgeometric complexity
Core Design Contradiction:
Object-generated harmful factorsVSShape

Solution Approach 1:

The asymmetric non-uniform profile at the inlet creates irregular vortex shedding that disrupts coherent noise-generating flow structures. By introducing controlled geometric variations in the inlet shape, the patent reduces noise emissions from aero-acoustic resonance while managing geometric complexity through targeted rather than comprehensive design modifications.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces or eliminates aero-acoustic resonance, minimizing potential damage to engine components and reducing noise emissions by ensuring that vortices interact in a less coherent manner.

Implementation Method 1

the high speed air entering the bleed passage and/or passing over the entrance to the bleed passage can create unsteady flow phenomena which may induce undesirable aero-acoustic effects in the bleed passage and/or bleed plenum in the form of fluctuating pressure waves due to resonance

Methodology Applied
Scientific EffectVortex shedding: Kármán Vortex Street

Implementation Method 2

the breakup of the shear layer in the bleed passage inlet and an acoustic standing wave (or acoustic response) in the bleed system or cavity

Methodology Applied
Scientific EffectShear layer instability: Kelvin-Helmholtz Instability

Implementation Method 3

Aero-acoustic resonance of an engine bleed system or other cavity, such as, for example, a plenum, can be dangerous for the rotating turbomachinery as the generated fluctuating pressure waves can lead to engine/component failure

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS12264622B2Gas turbine air bleed arrangement with an inlet
Publication Date: 2025.04.01 GKN AEROSPACE SWEDEN AB
  • US12264622B2 patent drawing
  • US12264622B2 patent drawing
  • US12264622B2 patent drawing

AI summary

A gas turbine engine comprises at least one radially extending bleed passage optionally in fluid communication with at least one generally circumferentially extending plenum. The passage has an upstream inlet in fluid communication with a bleed passage and an outlet for releasing air from the plenum. The upstream leading edge of the inlet or the downstream trailing edge of the inlet has a non-uniform profile.