Gas Turbine Electrical Machine Integration and Cooling

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Solution Overview

Problem

Existing gas turbine engine systems with generator or alternator systems have various shortcomings and drawbacks, necessitating further contributions in the field of electrical power generation within these engines.

Innovation Solution

A gas turbine engine equipped with an electrical machine, comprising a stator and rotor configured to generate electrical power, where the rotor and stator form a gap and are positioned adjacent to or within a shroud, with the rotor tips positioned differently axially to the blades, and the electrical machine is cooled by airflow or other means.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If an electrical machine is integrated into the gas turbine engine, then electrical power generation capability is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical power generationVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The electrical machine is integrated within the gas turbine engine structure, combining power generation functionality with the existing engine architecture. The stator is positioned adjacent to or within the shroud, and the rotor is coupled to the fan, compressor, or turbine, merging multiple system functions into a unified structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrical machine serves multiple functions within the engine system - generating electrical power while utilizing the existing rotational motion from engine components. The system can operate in different modes (generator or motor) and integrates with various engine sections (fan, compressor, or turbine), providing universal applicability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If the electrical machine components are positioned close together to save space, then volume efficiency is improved, but cooling difficulty increases

Engineering Contradiction:
Improveelectrical machine volumeVSAvoidcooling requirement
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

Cooling air is introduced as an intermediary medium to manage thermal conditions within the compact electrical machine. The cooling air flows through passages in the stator and rotor, absorbing heat from the densely packed components and carrying it away to maintain acceptable operating temperatures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs pneumatic cooling by directing airflow through the electrical machine components. Cooling passages are provided in the stator and rotor, allowing air to flow through and remove heat from the windings and magnetic components, effectively managing thermal loads in the compact design.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of an electrical machine within the gas turbine engine enhances electrical power generation efficiency and operational stability, addressing existing system shortcomings while maintaining aerodynamic performance.

Implementation Method 1

an electrical machine configured to generate electrical power, wherein the electrical machine includes a stator and a rotor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the electrical machine is cooled by airflow or other means

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentEP2964904B1Gas turbine engine
Publication Date: 2020.10.14 ROLLS ROYCE NORTH AMERICAN TECHNOLOGIES INC
  • EP2964904B1 patent drawingFigure 1
  • EP2964904B1 patent drawingFigure 2

AI summary

One embodiment of the present is may include a gas turbine engine having an electrical machine for generating electrical power. Other embodiments may include other gas turbine engines having electrical machines for generating electrical power. Still other embodiments may include apparatuses, systems, devices, hardware, methods, and combinations for gas turbine engines having electrical machines for generating electrical power.